H426 Engine Cam Carrier May Leak Oil – 2023 Jaguar F-Pace

February 2, 2023 NHTSA CAMPAIGN NUMBER: 23V045000

Engine Cam Carrier May Leak Oil

An oil leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 23V045

Manufacturer JaguareBay logo Land RovereBay logo North America, LLC

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 229

 

Summary

JaguareBay logo Land RovereBay logo North America, LLC (JaguareBay logo) is recalling certain 2023 F-Pace vehicles. The engine cam carrier oil channel may be blocked, which can lead to an oil leak.

 

Remedy

Dealers will inspect and replace the engine cam carrier and related components as necessary, free of charge. Owner notification letters were mailed March 29, 2023. Owners may contact JaguareBay logo customer service at 1-800-452-4827. JaguareBay logo’s number for this recall is H426.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Jaguar has a Recall

 


H426v3
18 May 2023

Camshaft Carrier Drill Hole

DESCRIPTION OF ISSUE AND THE EFFECT ON VEHICLE OPERATION

A potential concern has been identified on specific vehicles within the above vehicle range.

A concern has been identified on certain 2023-2024 model year JaguareBay logo F-PACE Ingenium I6 3.0L Petrol vehicles where for a small number of engines, the camshaft carrier oil gallery hasn’t been fully drilled. As a result, the oil channel could be blocked, leading to accumulation of oil against the pressure control valve rubber membrane, and subsequently an external oil leak or increased oil carryover into the air intake system.

In the event of a blockage, oil can accumulate against the engine pressure control valve rubber membrane, and subsequently an external oil leak or increased oil carryover into the air intake system can occur. An external oil leak may lead to an engine compartment fire.

 

ACTION TO BE TAKEN

JLR has taken the decision to recall affected vehicles to repair the vehicle.

Following procedures appropriate to your market and as required by local legislation, owners of affected vehicles should be contacted requesting that the owner contact their nearest retailer/authorized repairer as soon as possible to arrange for the repair to be completed. The National Sales Companies (NSCs), Importer, Regional Office or Government agency will contact the customers. If you have any questions about this process, please contact your NSC/Importer or Regional Office for more information.

Check the JLR Warranty Portal to make sure affected vehicles are correctly identified prior to starting this campaign. The Warranty Portal will be updated to reflect only those vehicles affected.

Retailers/authorized repairers are reminded that they must not sell vehicles identified as affected by this campaign until such time as the repair has been successfully completed.

An owner may indicate that a repair has already been completed for this concern, in which case the full cost of the repair should be reimbursed. Refer to the warranty section of this campaign for details of the Customer Reimbursement and Related Damage Process. At the time of confirming a booking for a vehicle repair, make sure you check the Warranty Portal to confirm if there are any other outstanding campaigns, to make sure the correct parts are available and adequate workshop time is allocated for repairs to be completed in one visit.

For information purposes, a Technical Question and Answer document is attached.

 

FOR THE ATTENTION OF NORTH AMERICAN TERRITORIES ONLY:

National Highway Traffic Safety Administration (NHTSA) reference number: 23V-045

Transport Canada (TC) reference number: 2023-038

Visit the British Brands Sales Suite (BBSS) website for a list of affected vehicles at your retailer/authorized repairer. Unsold vehicles must be repaired prior to handover of the vehicle for retail sale.

 

REGULATORY INFORMATION

JaguareBay logo Land RovereBay logo North America, LLC and JaguareBay logo Land RovereBay logo Canada ULC have informed the National Highway Traffic Safety Administration (NHTSA) and Transport Canada (TC) of their intent to perform a Safety Recall on certain 2023 model year F-PACE vehicles imported into the United States and Canadian markets. Information relating to this Safety Recall will be posted on the NHTSA and TC websites. United States Federal regulations require that retailers/authorized repairers must be notified within a reasonable time after the manufacturer decides that a defect that relates to motor vehicle safety or a non-compliance exists. United States Federal Law requires retailers/authorized repairers to complete any outstanding Safety Recall before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a retailer/authorized repairer, in the USA only, could result in a maximum civil penalty of up to the equivalent of $26,315.00 USD per violation and the equivalent of $131,564,183.00 USD for a related series of violations. This Safety Recall serves as notification to all retailers/authorized repairers in the United States and Federalized Territories and Canada that any affected new vehicles may not be sold and delivered for customer use until the Safety Recall repair is completed.

JaguareBay logo Land RovereBay logo North America, LLC and JaguareBay logo Land RovereBay logo Canada ULC recommends that affected sales demonstrator and loaner vehicles are repaired before use, and that used vehicles are repaired before sale. Retailers/authorized repairers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open Safety Recall notice to the applicable customers.

 

THE FOLLOWING SECTION IS FOR ALL VEHICLES WHICH PASS THE SERVICE INSPECTION AND ALSO VEHICLES WITH LESS THAN 500 MILES THAT FAIL THE SERVICE INSPECTION. SEE THE SERVICE INSTRUCTION SECTION FOR FURTHER INFORMATION.

PARTS INFORMATION – THE BELOW PARTS MUST BE RENEWED

The parts below should be ordered through JLR in the normal manner.

*When ordering parts, order no more than the expected percentage failure rate of parts identified.

DescriptionPart No.Qty.% Of vehicles requiring this part*
Upper timing chain cover gasketT4N2241812
Upper timing chain tensionerAJ81409912
Continuous Variable Valve Lift (CVVL) gasketT2R4269312
Fuel injector install kitT2H3372462
Engine vent oil separator gasketAJ81426112
Camshaft carrier gasketAJ81415212
Camshaft carrierAJ81423412

 

PARTS INFORMATION – THE PARTS BELOW MUST BE RE-INSTALLED – DO NOT DISCARD THE BELOW PARTS

DescriptionPart No.
Center upper timing chain guideAJ814121
Left upper timing chain guideAJ814092
Blanking plugJDE36593
Oil filler neck O-ringT2R47425
Left upper timing chain guide M8 boltAJ814110
Center upper timing chain guide M6 boltsJDE36523
High Pressure (HP) fuel pump boltsAJ814162
HP fuel pump O-ringJDE8969
Camshaft Position Sensor (CMP) O-ringsT4N19139
Variable Camshaft Timing (VCT) solenoidAJ814259

 

THE FOLLOWING SECTION IS FOR VEHICLES WITH MORE THAN 500 MILES THAT FAIL THE SERVICE INSPECTION AND DO NOT DISPLAY SIGNS OF EXCESSIVE OIL CONSUMPTION AND DO NOT HAVE AN OIL PRESSURE WARNING LAMP ILLUMINATED ON THE INSTRUMENT PANEL CLUSTER. SEE THE SERVICE INSTRUCTION SECTION FOR FURTHER INFORMATION.

PARTS INFORMATION – THE BELOW PARTS MUST BE RENEWED

The parts below should be ordered through JLR in the normal manner.

DescriptionPart No.Qty.% Of vehicles requiring this part*
Upper timing chain cover gasketT4N2241812
Upper timing chain tensionerAJ81409912
CVVL gasketT2R4269312
Fuel injector install kitT2H3372462
Engine vent oil separator gasketAJ81426112
Camshaft carrier gasketAJ81415212
Camshaft carrierAJ81423412
Catalytic converterT2R7286812
Gasoline Particulate Filter (GPF) (ROW) – To PA999999T4A4634412
GPF (ROW) – From RA000001T4A4648512
Secondary catalytic converter (NAS) SULEVT4A4545712
Pre-catalyst heated oxygen sensorT2R5156812
Mid-catalyst heated oxygen sensorT4A3849412
Post-catalyst heated oxygen sensorT4A3849512
Turbocharger outlet clampT4A4945712
Turbocharger outlet gasketT4A3097712
Exhaust gasketT2R4353112
Exhaust pipe fixingsT4A3095512

 

 

PARTS INFORMATION – THE PARTS BELOW MUST BE RE-INSTALLED – DO NOT DISCARD THE BELOW PARTS

The parts below should not be ordered, these parts must be removed and re-installed.

DescriptionPart No.
Center upper timing chain guideAJ814121
Left upper timing chain guideAJ814092
Blanking plugJDE36593
Oil filler neck O-ringT2R47425
Left upper timing chain guide M8 boltAJ814110
Center upper timing chain guide M6 boltsJDE36523
HP fuel pump boltsAJ814162
HP fuel pump O-ringJDE8969
CMP O-ringsT4N19139
VCT solenoidAJ814259

 

SERVICE INSPECTION

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some components shown removed for clarity.

1. Remove the left air filter outlet pipe, (see TOPIx Workshop Manual section 303-12: Intake Air Distribution And Filtering – Ingenium I6 3.0l Petrol – Removal and Installation – Left Air Filter Outlet Pipe).

 

2. Locate the highlighted area of the camshaft carrier shown in the illustration.

 

  1. Inspect the camshaft carrier tooling stamp using steps 4 to 7 below for reference.

 

The 3 illustrations below show 3 INDIVIDUAL failure conditions.

  • If ANY of the 3 INDIVIDUAL failure conditions are present, then the vehicle has failed the inspection.
  • If NONE of the 3 INDIVIDUAL failure conditions are present, then the vehicle has passed the inspection.
  • After completing the SERVICE INSPECTION, continue to the SERVICE INSTRUCTION below.

 

4. Steps 5, 6 and 7 show 3 INDIVIDUAL failure conditions.

 

5.

CAUTION:

ONLY INSPECT FOR THE SPECIFIC DRILLED TOOLING MARK INTHE LOCATION HIGHLIGHTED BY THE ARROW WITHIN THE ILLUSTRATION. DISREGARD ANY TOOLING MARKS WHICH ARE NOT HIGHLIGHTED BY AN ARROW WITHIN THE ILLUSTRATION.

The failure condition shown highlights 1 drilled tooling mark in the lower right side of the tooling stamp.

  • If the 1 drilled tooling mark in the lower right side of the tooling stamp is present, then the vehicle has failed the inspection.

 

6.

CAUTION:

ONLY INSPECT FOR THE SPECIFIC DRILLED TOOLING MARKS INTHE LOCATIONS HIGHLIGHTED BY THE ARROWS WITHIN THE ILLUSTRATION. DISREGARD ANY TOOLING MARKS WHICH ARE NOT HIGHLIGHTED BY AN ARROW WITHIN THE ILLUSTRATION.

The failure condition shown highlights 3 drilled tooling marks in the upper, middle and lower right side of the tooling stamp.

  • If the 3 drilled tooling marks in the upper, middle and lower right side of the tooling stamp are ALL present, then the vehicle has failed the inspection.

 

7.

CAUTION:

ONLY INSPECT FOR THE SPECIFIC DRILLED TOOLING MARKS INTHE LOCATIONS HIGHLIGHTED BY THE ARROWS WITHIN THE ILLUSTRATION. DISREGARD ANY TOOLING MARKS WHICH ARE NOT HIGHLIGHTED BY AN ARROW WITHIN THE ILLUSTRATION.

The failure condition shown highlights 2 drilled tooling marks in the upper and middle right side of the tooling stamp.

  • If the 2 drilled tooling marks in the upper and middle right side of the tooling stamp are BOTH present, then the vehicle has failed the inspection.

 

SERVICE INSTRUCTION

1. Vehicles which PASSED the inspection procedure:

  • Install the left air filter outlet pipe and release the vehicle, (see TOPIx Workshop Manual section 303-12: Intake Air Distribution And Filtering – Ingenium I6 3.0l Petrol – Removal and Installation – Left Air Filter Outlet Pipe).
    • Claim option codes A / B from the Warranty option code table.

 

2. Vehicles with LESS than 500 miles, which FAILED the below inspection procedure:

  • Renew the camshaft carrier, (see TOPIx Workshop Manual section 303-01: Engine – INGENIUM I6 3.0L PETROL – Removal and Installation – Camshaft Carrier).
    • Claim option codes C / D from the Warranty option code table.

 

3. Vehicles with MORE than 500 miles, which FAILED the inspection procedure and DO NOT display signs of excessive oil consumption AND DO NOT have an oil pressure warning lamp illuminated on the instrument panel cluster:

 

  1. Renew the camshaft carrier.
  • (see TOPIx Workshop Manual section 303-01: Engine – INGENIUM I6 3.0L PETROL – Removal and Installation – Camshaft Carrier)
  1. Renew the catalytic converter.
  1. Renew the GPF.
  • (see TOPIx Workshop Manual section 309-00: Exhaust System – INGENIUM I6 3.0L PETROL – Removal and Installation – Gasoline Particulate Filter)
  1. Renew the pre-catalyst heated oxygen sensor.
  • (see TOPIx Workshop Manual section 303-14: Electronic Engine Controls – INGENIUM I6 3.0L PETROL – Removal and Installation
    • Pre-catalyst Heated Oxygen Sensor)
  1. Renew the mid-catalyst heated oxygen sensor.
  • (see TOPIx Workshop Manual section 303-14: Electronic Engine Controls – INGENIUM I6 3.0L PETROL – Removal and Installation
    • Mid-catalyst Heated Oxygen Sensor)
  1. Renew the post-catalyst heated oxygen sensor.
  • (see TOPIx Workshop Manual section 303-14: Electronic Engine Controls – INGENIUM I6 3.0L PETROL – Removal and Installation
    • Post-catalyst Heated Oxygen Sensor)

 

4. Vehicles with MORE than 500 miles, which FAIL the inspection procedure and DO display signs of excessive oil consumption AND DO have an oil pressure warning lamp illuminated on the instrument panel cluster:

NOTE:

All procedures below must be claimed for under optioncode X. Refer to TOPIx to acquire the required SROs.Parts must be renewed as instructed within the TOPIx Workshop Manual instructions.

Renew the engine.

  • (see TOPIx Workshop Manual section 303-01: Engine – INGENIUM I6 3.0L PETROL – Disassembly/Assembly – Long/Stripped Engine Assembly Renew)
    • Claim option code X from the Warranty option code table.

 


Technical Questions And Answers

A concern has been identified on certain 2023-2024 model year JaguareBay logo F-PACE Ingenium I6 3.0L Petrol vehicles where for a small number of engines, the camshaft carrier oil gallery hasn’t been fully drilled.

 

Question 1

Who do I contact if a member of the press contacts me about this recall?

Answer

Make sure that any press enquiries are referred to the JaguareBay logo Land RovereBay logo (JLR) Corporate Affairs office.

 

Question 2

Why is JLR recalling certain JaguareBay logo models?

Answer

The oil gallery in affected engines could be blocked, leading to accumulation of oil against the pressure control valve rubber membrane, and subsequently an external oil leak or increased oil carryover into the air intake system.

 

Question 3

Can you tell me more about what is wrong with the vehicles?

Answer

In affected engines, in the event of an oil channel blockage, oil can accumulate against the engine pressure control valve rubber membrane, and subsequently an external oil leak or increased oil carryover into the air intake system can occur. An external oil leak may lead to fire in the engine compartment.

 

Question 4

How would the customer become aware of potentially having this concern?

Answer

An engine Malfunction Indicator Lamp (MIL) may be displayed.

 

Question 5

Does this concern affect vehicle safety?

 

Answer

JLR determined that this issue represented an unreasonable risk to safety.

Question 6

Has JLR received many complaints?

Answer

JLR is not aware of any field reports for this concern.

 

Question 7

Have there been any accidents or injuries or fires?

Answer

There have been no reports of accidents or injuries relating to this concern of which JLR is aware.

 

Question 8

How was the condition discovered?

Answer

JLR were made aware of this issue by the supplier of Camshaft carriers.

 

Question 9

How long has JLR known about this problem?

Answer

JLR received a report from the supplier Ryobi Aluminum Casting (UK) LTD, on November 23, 2022.

 

Question 10

Is the defect leading you to any concerns regarding the reliability of a system, which is supposed to be designed and engineered for the passengers’ safety? What type of measures are you planning to take?

Answer

JLR has no concerns with the overall reliability of the vehicle. JLR carefully monitors field data to make sure that any matters relating to safety and compliance are rigorously investigated.

 

Question 11

What has JLR done in production?

Answer

This is a JLR retailer concern. The retailer has corrected the production process and all components manufactured after November 23, 2022 are manufactured to the correct specification.

 

Question 12

What will approved retailers/authorized repairers do to the vehicles?

Answer

Owners will be notified and instructed to take their vehicle to an approved JLR repairer. The technician will inspect the engine camshaft carrier and where an incorrectly machined camshaft carrier is found, replace it with a correctly machined component.

Vehicles which PASS the inspection procedure will be released with no further action.

Vehicles with LESS than 500 miles, which FAIL the inspection procedure will receive a camshaft carrier only.

Vehicles with MORE than 500 miles, which FAIL the inspection procedure and DO NOT display signs of excessive oil consumption AND DO NOT have an oil pressure warning lamp illuminated on the instrument panel cluster will receive a new camshaft carrier, catalytic converter, Gasoline Particulate Filter (GPF) (if installed) and exhaust oxygen sensors.

Vehicles with MORE than 500 miles, which FAIL the inspection procedure and DO display signs of excessive oil consumption AND DO have an oil pressure warning lamp illuminated on the instrument panel cluster will receive a new engine, catalytic converter, GPF (if installed) and exhaust oxygen sensors.

 

Question 13

Which vehicles are affected by this recall?

Answer

Certain 2023 – 2024 model year JaguareBay logo vehicles: JaguareBay logo F-PACE SADCA2BUXPA710845 to SADCT2FU2PA713369, (specific vehicles within the Vehicle Identification Number (VIN) ranges).

 

Question 14

Are other JLR models affected by these actions?

Answer

Yes, certain Range Rover, Range Rover Sport, Range Rover Velar, Discovery and Defender vehicles are also affected.

 

Question 15

Are parts available to rework vehicles?

Answer

Parts are available to conduct this repair.

 

Question 16

How much will the recall cost JLR?

Answer

Cost was not a factor in deciding to recall these vehicles.

 

Question 17

How do I know if my vehicle is affected?

Answer

All owners of potentially affected vehicles will shortly receive a letter inviting them to contact a JLR approved retailer/authorized repairer for the work to be completed. Customers in the US, Brazil and Australia can check if their vehicle is eligible for a safety recall at the Land RovereBay logo or JaguareBay logo Brand web site and customers in other countries can also use the Recall Search at https://topix.jaguareBay logo.jlrext.com/topix/vehicle/lookupForm

 

Question 18

How long does it take for the car to be inspected and repaired?

Answer

The work will be completed as quickly and efficiently as possible in order to minimize inconvenience to customers and is expected to take no longer than 9 hours to complete. Naturally, due to retailer schedules, vehicles may be required for longer.

 

Question 19

Can I continue to drive my vehicle safely until it has been recalled?

Answer

Customers are advised to contact a JLR approved retailer/authorized repairer should they have any concerns regarding their vehicles.

Note:

Please make sure that any press enquiries are referred to the JLR Corporate Affairs office.

 

 


Chronology :

JaguareBay logo Land RovereBay logo (JLR) received a report from Ryobi Aluminium Casting (UK) LTD, on November 23, 2022 that an oil channel had not been correctly drilled on a small number of engine cam carriers manufactured and supplied to JLR for installation on JLR’s 6-cylinder petrol engines.

On November 25, 2022, Nitra and Solihull vehicle assembly plants initiated a stop-shipment. Affected engines and vehicles were inspected to identify potentially affected units.

As a result of the stop-shipment, it was identified that vehicles had gone beyond plant control and an update prior to sale was issued to instruct markets to hold vehicles, inspect the condition and if ok release for onward distribution.

Following this, an investigation was opened at the Product Safety & Compliance Committee (PSCC). The PSCC requested the Supplier Technical Assistance Team (STA) to fully define the scope of this issue.

At the PSCC on December 07, 2023, the STA team reported their initial findings, and the Engineering Team was requested to fully assess the impact of the incorrect drilling that had been reported by the supplier.

During December, the Engineering Team carried out physical engine testing with an incorrectly machined component and reported their findings to the PSCC.

At the PSCC of January 24, 2023, the scope of the issue was finalized, and the consequences of the incorrect drilling was confirmed. Based on the feedback provided, the PSCC progressed the issue to the Recall Determination Committee (RDC) for review.

The RDC reviewed the issue on January 26, 2023, and concluded that it represented an unreasonable risk to safety, and a voluntary safety recall should be conducted to inspect vehicles and where an incorrectly machined cam carrier is found replace with a correctly machined component.

There have been no reported accidents, injuries or vehicle fires as a result of this concern.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
JAGUAReBay logoF-PACE2023

 


16 Associated Documents

Recall Acknowledgement

RCAK-23V045-5510.pdf 672.583KB

 


Defect Notice 573 Report

RCLRPT-23V045-3387.PDF 214.785KB

 


Remedy Instructions and TSB

RCRIT-23V045-4311.pdf 592.072KB

 


Remedy Instructions and TSB

RCRIT-23V045-3413.pdf 580.135KB

 


SAFETY RECALL 23V045 (H421) BIG 5 PRESENTATION SLIDE

RMISC-23V045-2224.pdf 54.152KB

 


SAFETY RECALL 23V045 (H421) SFCC PRESENTATION SLIDE

RMISC-23V045-0044.pdf 380.113KB

 


Recall 573 Report – March 21, 2023

RCLRPT-23V045-9249.PDF 215.504KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V045-7779.pdf 332.161KB

 


SAFETY RECALL N763 and H426 – P6 CAM CARRIER OIL HOLE

RMISC-23V045-7365.pdf 52.616KB

 


Recall Quarterly Report #1, 2023-1

RCLQRT-23V045-1893.PDF 211.138KB

 


SAFETY RECALL 23V045 (H426) SFCC PRESENTATION SLIDE

RMISC-23V045-4086.pdf 32.966KB

 


SAFETY RECALL 23V221 (H785) BIG 5 PRESENTATION SLIDE

RMISC-23V045-6238.pdf 41.126KB

 


SAFETY RECALL 23V045 (H426) BIG 5 PRESENTATION SLIDE

RMISC-23V045-7276.pdf 52.873KB

 


Remedy Instructions and TSB

RCRIT-23V045-9521.pdf 647.064KB

 


Recall Quarterly Report #2, 2023-2

RCLQRT-23V045-2202.PDF 211.238KB

 


Recall Quarterly Report #3, 2023-3

RCLQRT-23V045-2690.PDF 211.456KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V045&docType=RCL

 


 

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