J059 – Safety Recall: AJ133 Cracked Fuel Pump Flange – 2010 Jaguar XF

NHTSA Campaign Number: 16V187
Component(s): FUEL SYSTEM, GASOLINE
Potential Number of Units Affected: 28

Manufacturer: Jaguar Land Rover North America, LLC

 

SUMMARY:

Jaguar Land Rover North America, LLC (Jaguar) is recalling certain model year 2010 Jaguar XF vehicles manufactured December 17, 2008, to April 15, 2009.

The affected vehicles have a fuel tank with an outlet flange that may crack, allowing fuel to leak onto the ground.

 

CONSEQUENCE:

A fuel leak in the presence of an ignition source may increase the risk of a fire.

 

REMEDY:

Jaguar will notify owners, and dealers will replace the fuel outlet mounting flange, free of charge.

The recall is expected to begin May 20, 2016.

Owners may contact Jaguar customer service at 1-800-452-4827.

Jaguar’s number for this recall is J059.

 

NOTES:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Jaguar has a Recall

 

TECHNICAL BULLETIN
J059NAS1
25 APR 2016

 

SECTION: 310-01D

Safety Recall: AJ133 Cracked Fuel Pump Flange

 

AFFECTED VEHICLE RANGE:

XF (X250)
Model Year: 2010 Engine: V8 5.0L Petrol
VIN: R36913-R46313 V8 S/C 5.0L Petrol
Assembly Plant: Castle Bromwich

 

MARKETS:

NAS

 

CONDITION SUMMARY:

Situation: Customers have reported fuel odor or liquid fuel on the ground. On investigation, retailer technicians are finding that the fuel outlet flange mounted in the fuel tank is cracked. Where a crack is present in the flange, customers are most likely to detect this condition when the vehicle is static from the outside of the vehicle. In extreme circumstances there could be a pool of fuel underneath the rear of the vehicle, which in the presence of an ignition source could lead to a fire.

CAUTION: Fuel tank level must be less than three-quarters (3/4) full before beginning this Service Instruction. 

Action: Retailers are required to HOLD only affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the Service Instruction detailed in this Technical Bulletin. Unsold vehicles should have this performed as part of the Pre-Delivery Inspection (PDI) process but must have it completed prior to vehicle handover to the customer.

Affected vehicles already in the hands of customers should be updated at the next available opportunity.

 

PARTS:

 NOTE: Order only the expected percentage demand of parts identified. 

DESCRIPTION PART No./SUNDRY CODE QTY./VALUE EXPECTED % of VEHICLES REQUIRING PARTS
Fuel tank fuel outlet flange C2D25076 1 100
Gasket C2Z7361 1 100

 

SPECIAL TOOLS:

Jaguar Land Rover-approved diagnostic tool with latest DVD and Calibration File

Jaguar Land Rover-approved Midtronics Battery Power Supply

Refer to Workshop Manual/Service Instruction for any required tools

 

WARRANTY: 

NOTE: Check DDW to ensure that a vehicle is affected by this program prior to undertaking any rework action. 

At the time of confirming a booking for vehicle repair, ensure that all outstanding Recalls and Service Actions are identified to ensure the correct parts are available and adequate workshop time is allocated for repairs to be completed at one visit.

Warranty claims must be submitted quoting Program Code ‘ J059 ‘ together with the relevant Option Code from the table. SRO and parts information is included for information only. The Option Code(s) that allows for the drive in / drive out allowance can only be claimed if the vehicle is brought back into the workshop for this action alone to be undertaken.

Warranty claims must be submitted or payment within 30 calendar days of completion of the repair.

Repair procedures are under constant review and therefore times / prices are subject to change; those quoted here must be taken as guidance only. Refer to TOPIx to obtain the latest repair time.

PROGRAM CODE OPTION CODE DESCRIPTION SRO TIME (HOURS) PARTS/SUNDRY CODE QTY./VALUE
 J059 B Fuel tank fuel outlet flange renew 19.55.24 0.60 C2D25076 1
Read and clear DTCs  86.99.78 0.20 C2Z7361 1
J059 C Fuel tank fuel outlet flange 19.55.24 0.60 C2D25076 1
Read and clear DTCs  86.99.78  0.20  C2Z7361  1
Drive in/drive out 10.10.10  0.20  –  –

 

Normal Warranty policies and procedures apply.

 

SERVICE INSTRUCTION:

CAUTION: Fuel tank level must be less than three-quarters (3/4) full before beginning this Service Instruction.

  1. If required, remove the transit relay.
  1. NOTE: The fuel pump fuse ( F25 ) is located in the luggage compartment fuse box (refer to the Owner’s Manual for further information).

Carry out fuel system pressure release (see TOPIx Workshop Manual section 310-00: Fuel System – General Information).

  1. Disconnect the battery ground cable/transit relay (see TOPIx Workshop Manual section 414-01: Battery, Mounting and Cables).
  1. Release the rear seat center seatbelt.

rear seat center seatbelt

 

  1. Remove the rear seat lower cushion (see TOPIx Workshop Manual section 501-10: Seating).

 

  1. Remove both rear scuff plate trim panels (see TOPIx Workshop Manual section 501-05: Interior Trim and Ornamentation).

 

  1. Reposition the rear floor covering.

rear floor covering

 

  1. Remove the right-hand aperture cover.

 

  1. WARNING: The fuel system pressure release procedure (see step 2) MUST be carried out before disconnecting the fuel line.

CAUTION: The interior trim of the vehicle will be damaged by contact with fuel. The surrounding trim and seats must be well protected against fuel spillage.

CAUTION: Make sure the area around the joint faces and connections is clean before disconnecting or removing components. Plug open connections to prevent contamination.

 

Disconnect the fuel tank connections.

fuel tank connections

 

  1. Using special tool 310-123 , remove the locking ring.

special tool 310-123

 

  1. Remove and discard the fuel tank mounting flange.

fuel tank mounting flange

 

  1. CAUTION: Make sure that the new O-ring seal is installed to the fuel tank mounting flange; failure to follow this instruction may result in damage to the vehicle.

CAUTION: Make sure that the fuel tank mounting flange locking ring (as shown in step 9) is fully located when tightened.

Install the new fuel tank mounting flange.

    1. Reverse steps 2-11.
  1. Refer to the instructions on the Instrument Cluster (IC) to calibrate the Electric Park Brake (EPB).
  1. Using the Jaguar Land Rover-approved diagnostic tool with latest DVD and Calibration File, read and clear any stored Diagnostic Trouble Codes (DTC).

 

 

RCRIT-16V187-3390

 


 

JLR Symptom Driven Diagnostics (SDD) for Independent Repairers: Diagnostic Software / Module programming subscriptions – without security access – can be purchased via TOPIx (From the User ID – Options Menu – Programming subscriptions – click add). Module programming – with security access – is necessary to program the IPC, BCM, ECM (PCM), KVM, as well as keys. Licensed locksmiths and independent repairers must be active members of the National Automotive Service Task Force (NASTF) Vehicle Security Professional (VSP) registry and will need to purchase a subscription to Independent Module Programming with Security Access to program these components. Currently we are only able to support yearly module programming subscriptions with security access. SDD will only support Jaguar vehicles built from 1995 MY onward.

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