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February 8, 2024 NHTSA CAMPAIGN NUMBER: 24V086000
Loose Connection Between Battery and Busbars
Electrical arcing increases the risk of a fire.
NHTSA Campaign Number: 24V086
Manufacturer Jaguar
Land Rover North America, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 2
Summary
Jaguar Land Rover North America, LLC (Jaguar) is recalling certain 2019-2020 Jaguar I-PACE vehicles. The fasteners that secure the battery module to the busbars may not have been tightened securely, which can cause electrical arcing at the busbars.
Remedy
Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters are expected to be mailed March 28, 2024. Owners may contact Jaguar’s customer service at 1-800-452-4827. Jaguar’s number for this recall is H468.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Jaguar has a Recall
H468 – Chronology of Defect / Non-compliance Determination:
Investigations relating to unusual battery module resistance reading commenced in late August, 2023, following assessments of returned, displaced battery packs and after discussion with the battery pack supplier. A Product Safety and Compliance Committee (PSCC) investigation was opened on September 3, 2023.
The PSCC requested the responsible Engineering team to review all of the data collected from vehicles in the field over time to assess is there was any trends or patterns that were emerging related to abnormal resistance levels in battery packs. During September 2023, the investigating team were also asked to report on the outcomes of battery pack inspections relating to the topic of this investigation.
During October, 2023, the Engineering team were able to inspect a number of vehicles in the field to establish the condition of busbar fixings and seek to better understand and correlate the relationship on the physical condition to that which over-the-air supplied data indicated.
Further field inspections were sought through November and December, 2023, to more accurately assess the precision of the data. In conjunction with the supplier, the issue was further reviewed at PSCC to report on progress of correlation and identify if there was any trend or pattern of issues yet revealed.
In January, 2024, the scope and the findings from the investigation were reviewed and evidence of any manufacturing issues reviewed at PSCC. On January 23, 2024, the PSCC agreed that this matter be progressed to the Recall Determination Committee (RDC) for review. On January 25, 2024, the issue was reviewed at RDC where the evidence for the scope of the matter was questioned. RDC requested a review of the scope be completed and the matter returned to RDC the following week.
The RDC received an update on February 1, 2024, along with the answer to the question of scope. RDC accepted that the scope was wrongly defined previously. RDC were advised of the criteria for which scope was determined and accepted the rationale. The RDC decided to conduct a voluntary safety recall on all affected vehicles to remedy the safety defect identified.
There have been no reported accidents or injuries as a result of this concern. JLR is aware of a number of reports of vehicle thermal overload condition.
JLR has received 1 report in the US, the report was received on August 21, 2020.
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| JAGUAR | I-PACE | 2019-2020 |
4 Associated Documents
Recall Acknowledgement
RCAK-24V086-1247.pdf 645.418KB
Recall 573 Report
RCLRPT-24V086-9633.PDF 237.194KB
H468 – Chronology of Defect / Non-compliance Determination
RMISC-24V086-3347.pdf 71.301KB
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Manufacturer Notices(to Dealers,etc)
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Latest Recalls Documents
For the Latest and Most recent Recall Information Visit the link below…
- Basic Parameters --- 6*#8 stainless steel terminal screws, 4*5/16" studs. The dimensions: 6.7"Lx1.3"Wx2.1H".
- Operating Voltage/Amperage range --- Max voltage: 48VDC. Max continuous amperage: 250A for the entire connection. Maximum intermittent: 20A for each connection (less than 1 minute). So whether your working on a boat, a car, or an RV, we've got you covered.
- Built for Safe --- Nickle plated brass busbar plates offer low resistance, maximum conductivity, and corrosion protection. The nylon nuts connect to two external studs to prevent accidental short circuits. A removable Nylon cover keeps metal components from making contact with anything. The insulated nylon base is flame-retardant.
- Distribute Power More Efficiently --- Provides several large gauge connections for running a dedicated ground to the battery and offers more minor gauge connections for lower voltage.
- Wide Applications --- Mofeez bus bar is an excellent circuit collection wire Harness in the car, RV, yacht, caravan, and ship power system. The busbar holds wide cables securely to keep the wires neat.
- Basic Parameters --- 6*#8 stainless steel terminal screws, 4*3/8" studs. The dimensions: 6.7"Lx1.3"Wx2.1H".
- Operating Voltage/Amperage range --- Max voltage: 48VDC. Max continuous amperage: 250A for the entire connection. Maximum intermittent: 20A for each connection (less than 1 minute). So whether your working on a boat, a car, or an RV, we've got you covered.
- Built for Safe --- Nickle plated brass busbar plates offer low resistance, maximum conductivity, and corrosion protection. The nylon nuts connect to two external studs to prevent accidental short circuits. A removable Nylon cover keeps metal components from making contact with anything. The insulated nylon base is flame-retardant.
- Distribute Power More Efficiently --- Provides several large gauge connections for running a dedicated ground to the battery and offers more minor gauge connections for lower voltage.
- Wide Applications --- Mofeez bus bar is an excellent circuit collection wire Harness in the car, RV, yacht, caravan, and ship power system. The busbar holds wide cables securely to keep the wires neat.
- Material: The bus bar is composed of brass bottom plate and 304 stainless steel screw terminals, which is not easy to rust; The protective sleeve and base are made of nylon, which is flame retardant, can prevent electrical short circuit and is safer
- Product features: 3mm copper busbar is thicker than other 2.0mm brass busbars and can withstand 250A actual current; The bus bar is very firm and will not fall off, and the exposed areas on both sides allow 180 installation
- Parameter: Maximum voltage: 300V AC, 48V DC, and maximum current: 250A
- Scope of application: Using battery bus bars for wire management and wiring can make circuit wiring neat and prevent electrical short circuit; Widely used in automobiles, automobiles, trucks, ships, boats, yachts, etc
- Packaging: One red terminal: 4 x 3/8 inch (M10) with screws: 6x#8 battery bus bar, one black terminal: 4 x 3/8 inch (M10) with screws: 6x#8 battery bus bar
- 【Product Name】- Bus bar terminal block 12v, these battery bus bar 12v will come in pairs, includes one positive bus bar (red) and one ground bus bar (black).
- 【300A M10 Stud Busbar】- This battery distribution block can handle max 300A continuous amperage at Max 300V AC or 48V DC voltage. Each battery terminal block includes - 6 x M10 (3/8")terminal studs.
- 【Round Corner Base】 - This 12v bus bar is unique round corner base design, which makes the marine bus bar unique and special, looks more extraordinary compared with others.
- 【Special Design Cover】 - The exposed area of two side of this 12v power distribution block cover allows 180° wire lug installation, can meet a variety kinds of install methods of end terminals.
- 【Application】 - This 300A bus bar will have better performance in high current systems. The package includes one positive and one ground distribution block, suitable for automotive, car, marine boat, etc.
- Blue Sea Systems Fuse Block ST Blade 12 Circuit with Ground and Cover, part number 5026, can be used for 24-hour circuits
- Max Amps: 100A per block, 30A per circuit, Max Volts: 32V DC, Mounting :#8 (M4) Screw, Negative bus: #10-32 stud, Positive bus: #10-32 stud, Recommended Stud torque: 24 in-lb, Screw Terminal Torque: 18in-lb, Screw terminal type: #8-32 screws with captive star lock washer
- Positive distribution bus with #10-32 stud
- Clear insulating cover with label recesses and storage for two fuses, satisfies ABYC/USCG insulation requirements and has a push button latch that is easy to open
- Accepts ring or spade type terminals and ATO/ATC fast acting blade fuses - fuses sold separately. Includes 20 write on circuit labels
- Heavy Duty: This 12V bus bar can handle max operating voltage 48V DC , max continuous amperage: 150A
- Unique Design: 12 stainless M4 terminal screws, 1 x 1/4" (M6) terminal stud & nut for easy installation and route your wires with minimal effort
- What You Get: 1 x positive 12 volt bus bar, 1 x ground 12 volt bus bar, 2 x covers, 2 x 2 AWG 1/4" copper lug and 24 x terminals
- Product Advantage: Thick tinned copper plate busbar, base is made of high quality ABS material, which is mechanically strong, insulated, heat resistant and flame resistant, durable made for safety use
- Wide Application: Using the battery bus bar for wiring can keep the circuit neat and tidy, reducing the possibility of short circuit. Suitable for car, caravan, boat, yacht, solar system, etc
- Upgrade & Thicken: A pair of 12V power distribution block, includes a red and a black power distribution block(Positive&Negative). Our 12V Bus Bar also features 4MM Thicker Copper Bus Bar Plate which can be connected to wider range of cables
- 250A Rating: The power distribution block bus bar rated 250A when work in 12v circuit, and the battery terminal block can handle MAX 48V
- 3/8" Stud: The battery bus bar terminal block includes 4 x 3/8" studs terminal and 3 x #8 screw terminals, which makes the 12V junction block able to accept large size terminal connectors and wires. The nylon bottom is also secured by M10 post which makes it more fixed and won't strip
- Protect Cover and Nuts: Each power busbar will come with a protect cover and two nuts, which helps to shelter as much exposed area as possible to reduce the risks of accidental contact and prevent short circuit, makes the circuit safer
- Wide Application: The 12 volt buss bar with cover aims to make the wiring of circuit become neat and tidy, preventing mess harness from causing electric short circuit, it is suitable for automotive, car, truck, marine, boat, solar wiring
- Rating: The bus bar rated 250A when works in 12v supplier circuit, and the battery busbar can handle MAX 48v source power
- 5/16" Stud: The battery bus bar terminal block includes 3 x 5/16"(M8) studs and 10 x #8 screw terminals, which makes the 12v bus bar be able to accept large size terminal connectors and wires
- What You Get: A pair of 12v power distribution block, includes a positive power distribution block and a negative power distribution block, 4 x Mounting Screws, 2 x 1AWG 5/16" Copper Lugs, 4 x 6AWG 5/16" Copper Lugs, 20 x Terminals
- Protect Cover & Nuts: Each power bus bar will come with a protect cover and two nuts, which helps to shelter as much exposed area as possible to reudeces the risks of accidental contact and prevent short circuit, makes the circuit safer
- Wide Application: The 12 volt bus bar with cover aims to make the wiring of circuit become neat and tidy, preventing mess harness from causing electric short circuit, suitable for automotive, car, truck, marine, boat, solar wiring
- Superior Quality: These 12v bus bars are composed of tin plated copper bar, stainless steel nuts and stud terminals, nylon bus bar terminal block base and polycarbonate cover, reliable and solid for use.
- 5/16" Terminal Studs: The terminal of this marine bus bar is 5/16" (M8) terminal stud design, is capable of larger size wire lug installation, makes it sufficient to support safe use of rated current and voltage.
- Rating: This 150A bus bar terminal block can work in Max 300V AC, 48V DC power supply curcuits, and its size is smaller than other normal 150A bus bars, can meet various mounting demands.
- Convenient Connection: This battery terminal block has reasonable spacing for connector installation, in addition, the side posts allows max 180° direction wire installation, can meet a wider range of installation demands.
- Wide Application: The high-quality materials of this battery distribution block enables it to work in extreme environments, universally fit for automotive, car, boat, solar systems, etc.
- Heavy Duty: nickle plated brass thick busbar, base is made of heavy ABS, mechanically strong, insulated, heat resistant and flame resistant, durable made for safety use.
- Customized Design: 1 x 1/4" (M6) stud & nut, 12 stainless #8 (M4) terminal screws, for easy installation and route your wires with minimal effort.
- Specification: Max operating voltage 48V DC / 300V AC, Max continuous amperage: 150A at DC 12V.
- Compatible: widely used for car, vehicle, Rv, truck, marine and boat, audio, amplifier, video, also electrical equipment / appliances.
- Package Includes: 1 pcs 12 terminals 5.3" ground distribution brass battery junction block bus bar and cover.
SEOCONTENT-START
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-086
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Jaguar Land Rover North America, LLC FEB 08, 2024 NHTSA Recall No. : 24V-086 Manufacturer Recall No. : H468 Manufacturer Information :
Manufacturer Name : Jaguar Land Rover North America, LLC Address : 100 Jaguar Land Rover Way
Mahwah NJ 07495
Company phone : 8188500 Population :
Number of potentially involved : 2
Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2019-2020 JAGUAR I-PACE
Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC
Descriptive Information : Jaguar Land Rover is conducting a voluntary safety recall campaign involving
2018-2019 I-PACE vehicles built at the Graz Vehicle assembly plant from June 8, 2018
– July 18, 2019. 2 vehicles in the United States and Federalized Territories. The basis for the recall population was Jaguar I-PACE vehicles identified through data related to battery pack electrical conditions where an abnormal resistance was identified at the busbar connections.
Production Dates : JUN 08, 2018 – JUL 18, 2019
VIN Range 1 : Begin : SADHD2S19K1F61469 End : SADHC2S13L1F85741 Not sequential Description of Defect :
Description of the Defect : A concern has been identified on a small number of I-PACE vehicles where the fasteners for the battery module to module electrical connecting busbars may not be sufficiently secure, which under some circumstances could result in arcing at the busbar to module connection point. Arcing will generate heat which may lead to a thermal overload condition.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A vehicle thermal overload condition such as fire or smoke can result in an
increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage.
Description of the Cause : NR
Identification of Any Warning
that can Occur :
NR Part 573 Safety Recall Report 24V-086 Page 2 Involved Components : Component Name 1 : EV Battery Component Description : EV Battery Component Part Number : T4K16281 Supplier Identification : Component Manufacturer
Name : LG ES
Address : LG Energy Solution Wrocław Sp. z o.o
ul. LG 1A, Biskupice Podgórne Kobierzyce Foreign States 55-040 Country : Poland Chronology :
See file “Jaguar Land Rover Recall Notification H468 Chronology” Description of Remedy :
Description of Remedy Program : Vehicles will have the busbar fixings inspected and as required new
components installed. Customers who have paid for a repair of this defect will be reimbursed by the Jaguar Land Rover reimbursement plan, subject to the usual terms and conditions. There will be no charge to owners for this repair. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Dealer notification date is February 22, 2024. Customer letter mailing on
or before March 28, 2024.
Planned Dealer Notification Date : FEB 22, 2024 – FEB 22, 2024 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-086
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : MAR 28, 2024 – MAR 28, 2024
* NR – Not Reported
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SEOCONTENT-END
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