Recall N599 – PCM May Switch Off and Cause Engine Stall – 2020-2021 Land Rover Defender

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June 3, 2021 NHTSA CAMPAIGN NUMBER: 21V424000

PCM May Switch Off and Cause Engine Stall

An engine stall can increase the risk of a crash.

 

NHTSA Campaign Number: 21V424

Manufacturer Jaguar Land Rover North America, LLC

Components POWER TRAIN, ELECTRICAL SYSTEM

Potential Number of Units Affected 163

 

Summary

Jaguar Land Rover North America, LLC (Land Rover) is recalling certain 2020-2021 Land Rover Defender vehicles equipped with 6-cylinder engines. The Powertrain Control Module (PCM) may unexpectedly switch off while the vehicle is in motion, resulting in an engine stall with no warning.

 

Remedy

The Connected Diagnostic Services (CDS) and the Over-the-air (OTA) diagnostics functionality will be disabled, either by a dealer or through an OTA update, free of charge. Owner notification letters were mailed July 28, 2021. Owners may contact Land Rover customer service at 1-800-637-6837. Land Rover’s number for this recall is N599.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Land Rover has a Recall

 


JULY 7, 2021

Jaguar Land Rover North America, LLC has informed the National Highway Traffic Safety Administration

(NHTSA) of its intent to perform a Safety Recall on certain Land Rover vehicles imported into the United States market. Information relating to this Recall will be posted on the National Highway Traffic Safety Administration website.

United States Federal regulations require that retailers must be notified within a reasonable time after the manufacturer decides that a defect that relates to motor vehicle safety or a noncompliance exists.

United States Federal law requires retailers to complete any outstanding Recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a retailer could result in a maximum civil penalty of up to $22,992.00 per violation and $114,954,525.00 for a related series of violations.

This Aftersales Bulletin serves as notification to all Land Rover retailers in the United States and Federalized Territories that any affected new vehicles may not be sold and delivered for customer use until the Recall repair is completed.

NOTE: this bulletin updates Aftersales Bulletin NAS21.06.016.

 

DESCRIPTION OF DEFECT

An issue has been identified on certain Land Rover vehicles within the listed Affected Vehicle Range where, due to a Connected Diagnostic Services (CDS) software issue, the Powertrain Control Module (PCM) may switch off within 5-10 minutes of a drive cycle while the vehicle is in motion. Should the PCM switch off, the engine will cut out with no warning. Driver assistance systems such as brake boost and power assisted steering will continue to operate absent of engine operation.

 

AFFECTED VEHICLE RANGE 

A total of 163 vehicles are potentially involved in the USA and Federalized Territories.

Defender
Model Year:  ………….. 2020-2021
VIN:  ………………………… SALEP7EU7L2003288-SALEP7EUXL2034387
…………………………………. SALE37RU7M2034810-SALE37RU1M2046242

Visit the British Brands Sales Suite (BBSS) website for a list of affected vehicles at your retailer.

 

EFFECT ON VEHICLE OPERATION 

Engine cut-out without warning while driving may pose an increased risk of a crash.

 

SERVICE PROGRAM / REWORK ACTION

A Software Over The Air (SOTA) update will be completed to switch off the Connected Diagnostic Services (CDS) and disable the Diagnostics Over the Air (DOTA) functionality. The software update will be performed through SOTA and so an authorized retailer visit is not required. If the customer needs assistance in completing the SOTA update, they will be advised to contact their authorized Land Rover retailer to have the required software update completed.

There will be no charge to owners for this action under this Program.

Unsold vehicles must have this done as part of the Pre-Delivery Inspection (PDI) process and/or before vehicle handover to the customer.

Jaguar Land Rover North America, LLC
100 Jaguar Land Rover Way
Mahwah, NJ 07495

 

OWNER NOTIFICATION

Owner notification, if necessary, is expected to occur on or before July 30, 2021.

 

ACTION TO BE TAKEN

Use the Jaguar Land Rover claims submission system to make sure that a vehicle is eligible for this program prior to undertaking any rework action.

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the rework action. Jaguar Land Rover North America, LLC recommends that affected sales demonstrator and loaner vehicles are repaired before use and that used vehicles are repaired before sale. Retailers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open recall to the applicable customers.

Refer to Technical Bulletin N599NAS, SAFETY RECALL: Engine Cut-Out, for detailed repair instructions.

 

PARTS

No parts required.

 

TOOLS

Refer to Technical Bulletin noted above for any required tools.

 


TECHNICAL Q & A: SAFETY RECALL 

 

Main Message: The Powertrain Control Module (PCM) may unexpectedly switch off within 5-10 minutes of a drive cycle while the vehicle is in motion. 

 

Who do I contact if a member of the press contacts me about this recall?

Please ensure Press enquiries are referred to the Jaguar Land Rover North America Press Office to the attention of:

Stuart Schorr
Director, Communications
Jaguar Land Rover North America, LLC
sschorr@jaguarlandrover.com
Office: +1-201-760-8561
Cell: +1-201-739-2964

 

Why is Jaguar Land Rover recalling certain Land Rover vehicles? 

Should the PCM switch off, the engine will cut out with no warning. Driver assistance systems such as brake boost and power assisted steering will continue to operate absent of engine operation. Engine cut-out without warning while driving may pose an increased risk of a crash.

 

Can you tell me more about what is wrong with the vehicles?

The issue results from an interaction of the Connected Diagnostics Services (CDS) functionality and the PCM. The entry conditions for the engine cut-out were established as being a consequence of a software watch-dog in the PCM. Where the CDS sought to read Diagnostic Trouble Code(s) (DTC) in the PCM, the PCM run-time increased triggering the watch-dog. This increased run-time can, where it exceeds 10 ms, trigger the PCM to switch off.

 

How would the customer become aware of potentially having this concern?

Customers will experience an engine cut-out approximately 5 to 10 minutes into a drive cycle, with subsequent engine cut-out events every 5 to 10 minutes until an authorized retailer clears any DTC held within the PCM.

 

Does this concern affect vehicle safety?

Yes. Engine cut-out without warning while driving may pose an increased risk of a crash.

 

Has Jaguar Land Rover Limited received many complaints?

Yes. Several complaints have been received for this issue.

 

Have there been any accidents or injuries?

Jaguar Land Rover is not aware of any accidents or injuries which have been attributed to this issue.

 

How was the condition discovered?

Jaguar Land Rover was informed following a number of Electronic Product Quality Report (EPQR) received from the market of cut-out while in motion.

 

How long has Jaguar Land Rover known about this problem?

The investigation into this issue was opened on March 26, 2021.

 

Is the defect leading you to any concerns regarding the reliability of a system, which is supposed to be designed and engineered for the passengers’ safety? What type of measures are you planning to take?

 

We have no concerns with the overall reliability of the vehicle. Jaguar Land Rover carefully monitors field data to ensure that any matters relating to safety and compliance are rigorously investigated.

 

What has Jaguar Land Rover done in production?

Production vehicles are manufactured with updated software.

 

What will an authorized Land Rover retailer do to the vehicles?

A Software Over The Air (SOTA) update will be sent to switch off the CDS and disable the Diagnostics Over The Air (DOTA) functionality. The software update will be performed through SOTA and so an authorized retailer visit is not required. If the SOTA update cannot be successfully completed, the customer will be notified and advised to visit an authorized retailer to have the software update performed.

 

Which vehicles are affected by this recall?

Certain 2020-2021 model year Land Rover Defender vehicles, manufactured from February 2, 2019 to April 7, 2021 and within the VIN ranges below, are affected:

  • SALEP7EU7L2003288-SALEP7EUXL2034387
  • SALE37RU7M2034810-SALE37RU1M2046242

 

Are other Jaguar Land Rover models affected by these actions?

No other models, other than those listed on this document, are known to be affected by this condition.

 

Is the software available to rework vehicles?

Yes, the necessary software is available as a SOTA update and also for authorized Land Rover retailers to conduct this repair.

 

How much will the recall cost Jaguar Land Rover?

Cost was not a factor in deciding to recall these vehicles.

 

How do I know if my vehicle is affected?

All owners of potentially affected vehicles will shortly receive a letter inviting them to contact an authorized Land Rover retailer for the work to be carried out.

 

How long does it take for the vehicle to be inspected and repaired?

The SOTA update is completed at a time convenient to the customer and does not require any retailer intervention. If SOTA updates are not completed, a retailer visit will be required. The work will be completed as quickly and efficiently as possible in order to minimize inconvenience to customers. The actual repair takes approximately 15 minutes to complete. Due to retailer schedules, vehicles may be required for longer.

 

Can I continue to drive my vehicle safely until it has been recalled?

Customers are advised to contact an authorized Land Rover retailer should they have any concerns regarding their vehicles.

 


IMPORTANT SAFETY RECALL

This notice applies to your vehicle,

 

July 28, 2021

 

SAFETY RECALL N599: Engine Cut-Out

 

Vehicle Affected: Land Rover Defender Model Year: 2020-2021

 

National Highway Traffic Safety Administration (NHTSA) Recall Number: 21V-424 Dear Land Rover Defender Owner:

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Land Rover has decided that a defect which relates to motor vehicle safety exists in certain 2020-2021 model year Land Rover Defender vehicles.

 

Your vehicle is included in this Recall action.

 

What is the reason for this program?

The Powertrain Control Module (PCM) may unexpectedly switch off within 5-10 minutes of a drive cycle while the vehicle is in motion. Should the PCM switch off, the engine will stall with no warning. Driver assistance systems such as brake boost and power assisted steering will continue to operate absent of engine operation.

An engine stall without warning while driving can increased the risk of a crash.

 

What will Land Rover and your authorized Land Rover retailer do?

Land Rover is carrying out a recall of the vehicles mentioned above. A Software Over The Air (SOTA) update will switch off the Connected Diagnostic Services (CDS) and disable the Diagnostics Over The Air (DOTA) functionality. The software update will be performed through SOTA and so a retailer visit is not required.

There will be no charge for this repair under this Program.

 

What should you do?

Please complete this SOTA update using the touchscreen prompts. If you need assistance with this SOTA update, please contact your authorized Land Rover retailer who can assist you in completing the required software update process under Program Code ‘N599’.

Attention Leasing Agencies: If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten (10) days.

 

How long will it take?

The SOTA update can be completed at a time convenient to you and does not require any retailer intervention. If SOTA updates are not completed, an authorized retailer visit will be required. The work will be completed as quickly and efficiently as possible in order to minimize inconvenience to customers and is expected to take no longer than 15 minutes. Your retailer can provide you with a better estimate of the overall time for the service visit.

 

Jaguar Land Rover North America, LLC

100 Jaguar Land Rover Way, Mahwah, NJ 07495     Tel: 201.818.8500

 

Moved or no longer own this Land Rover vehicle?

If you are no longer the owner of this vehicle, Land Rover would greatly appreciate the name and address of the new owner, using the Information Change Form enclosed.

 

What should you do if you have further questions?

If you have any questions or concerns regarding this Program, please contact the Service Manager at your authorized Land Rover retailer for assistance. If you have any queries or concerns that your local Retailer cannot address, please contact the Land Rover Customer Relationship Center at 1-800-637-6837, Option 9, and one of our representatives will be happy to assist you.

You may also contact us by email using the following address: lrweb2@jaguarlandrover.com. Please include your full name, address, and VIN of your vehicle in your email.

 

If you have the need to contact Land Rover by mail, please use the following address:

Jaguar Land Rover North America, LLC
ATTN: Customer Relationship Center
100 Jaguar Land Rover Way
Mahwah, NJ 07495

 

If after having attempted to take advantage of this recall you believe you have not been able to have your vehicle remedied without charge and within a reasonable amount of time, you may submit a complaint to the:

Administrator
National Highway Traffic Safety Administration
1200 New Jersey Ave., S.E.,
Washington, D.C., 20590

or call the toll free Vehicle Safety Hotline at 1 888 327 4236 (TTY: 1 800 424 9153); or go to https://www.safercar.gov.

 

Land Rover appreciates your confidence in our product and wish to do everything we can to retain that confidence. We recognize this service visit may be an inconvenience to you. Land Rover, in cooperation with your authorized Land Rover retailer, will strive to minimize any inconvenience to you caused by this program.

 

Sincerely,

 

Thomas Giese

Director, Technical Services – MA-43 Customer Service

 


573.6 (c) (6) – Chronology of Events (Recall N599)

 

A Product Safety and Compliance Committee (PSCC) Investigation was opened on March 26, 2021 following a number of Electronic Product Quality Reports (EPQR) received from the market of cut out while in motion. The PSCC directed an engineering team to investigate the issue to discover possible causes and scope of this issue along with identification of vehicles which may be affected.

 

The engineering team reported back to the PSCC during March and April 2021 with their initial findings which indicated that in-field updates made to enable the Connected Diagnostic

 

Services (CDS) vehicles post-production was under review. Interrogation of Jaguar Land Rover‘s information systems seeking to locate the presence of DTC P0606, an indicator of an occurrence, was completed.

 

Part of the engineering investigation extended to the interaction of the CDS, the Diagnostics Over the Air (DOTA) functionality and its interaction with other vehicle systems. This included sending an instruction to disable the CDS function though a SOTA campaign to allow better understanding of the means by which the DOTA activity operates. The population of vehicles where DOTA was enabled was approximately 31,000 vehicles in the United States and Canada. This activity was completed mid-April 2021.

 

The engineering investigation also sought to define what triggers were needed, and any sequence of events required, to introduce the conditions where the PCM would unexpectedly switch off.

 

At the end of April 2021, a data review was requested to understand the current state of reports and then determine the presence of a pattern or trend. This review was completed and reported out in early May at the Product Safety and Compliance Committee (PSCC). The entry conditions and triggers for the engine cut out were established through testing and recognized as being a consequence of a software watch-dog in the PCM. Where the CDS sought to read DTC’s in the PCM, the PCM run time increased triggering the watch-dog. This increased runtime can, where it exceeds 10ms, triggers the PCM to switch off.

 

The PSCC reviewed the trend data and scope of the concern and progressed the issue to the Recall Determination Committee (RDC).

 

The RDC reviewed all information available on May 26, 2021. The RDC acknowledged during the investigation phase, a number of vehicles with the SOTA capability had received a CDS Turn Off instruction through SOTA which is now understood to remove the issue. RDC concluded that for those vehicles where the CDS Turn Off instruction is known not to have been successfully transacted, the issue represents an unreasonable risk to safety and that a voluntary safety recall be conducted.

 

There have been no reported accidents, injuries or fires as a result of this concern.

 



2 Affected Products

Vehicle

MAKE MODEL YEAR
LAND ROVER DEFENDER 2020-2021

 


14 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V424-8061.pdf 282.142KB

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Recall 573 Report – Amendment 2

RCLRPT-21V424-7634.PDF 215.006KB

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Recall Acknowledgement

RCAK-21V424-1906.pdf 646.223KB

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Defect Notice 573 Report

RCLRPT-21V424-4152.PDF 215.004KB

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Chronology

RMISC-21V424-7382.pdf 48.888KB

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Recall 573 Report – Amendment 1

RCLRPT-21V424-9022.PDF 215.001KB

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Remedy Instructions and TSB

RCRIT-21V424-4389.pdf 301.455KB

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Manufacturer Notices(to Dealers,etc) – 7/07/2021

RCMN-21V424-8953.pdf 242.927KB

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Manufacturer Notices(to Dealers, etc) – 8/27/2021

RCMN-21V424-8788.pdf 641.566KB

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Miscellaneous – Chronology

RMISC-21V424-6085.pdf 91.368KB

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Miscellaneous Document – CAMPAIGN LAUNCH STATUS N599 RECALL 20-21MY DEFENDER – ENGINE CUT OUT

RMISC-21V424-9705.pdf 78.498KB

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Miscellaneous Document – CAMPAIGN LAUNCH STATUS

RMISC-21V424-3169.pdf 73.943KB

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Remedy Instructions and TSB

RCRIT-21V424-6120.pdf 295.532KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V424-2203.PDF 211.251KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V424&docType=RCL

 


 

Reprogramming

JLR Symptom Driven Diagnostics (SDD) for Independent Repairers: Diagnostic Software / Module programming subscriptions - without security access - can be purchased via TOPIx (From the User ID - Options Menu – Programming subscriptions – click add). Module programming - with security access - is necessary to program the IPC, BCM, ECM (PCM), KVM, as well as keys. Licensed locksmiths and independent repairers must be active members of the National Automotive Service Task Force (NASTF) Vehicle Security Professional (VSP) registry and will need to purchase a subscription to Independent Module Programming with Security Access to program these components. Currently we are only able to support yearly module programming subscriptions with security access. SDD will only support Jaguar vehicles built from 1995 MY onward.

 

J2534 Device

Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light Drew Tech Mongoose Pro ISO-CAN
Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
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Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
Recall N599 - PCM May Switch Off and Cause Engine Stall - 2020-2021 Land Rover Defender | small light GODIAG J2534

 

SDD Manual Software Download

Jaguar Techinfo

Land Rover Techinfo

 


 

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Mongoose-Plus J2534 OEM Vehicle Interface Cable - Ford/Lincoln/Mercury OEM Reprogramming and Diagnostics
  • Industry-leading J2534 Pass-Thru Technology: Enabling diagnostics, reprogramming and security functions for dealerships and the independent repair facility. Economical and compact pass-thru devices provides an easy-to-use interface that allows you to repair complex vehicles with OE applications in your shop. Each type (see single branded types above) Mongoose-Plus is engineered to work with one of the following OEM's J2534 applications for Chrysler, Ford, GM, Nissan, Toyota, & VW/Audi.
  • Supports Current & Earlier Vehicles: Enables diagnostics, programming and other “dealer” functions through OEM applications
  • NEW Bluetooth Wireless Options Available: Providing wireless connectivity between your laptop and the Mongoose-Plus
  • Expert Product Support: Staffed by technicians who understand vehicle repair and J2534 Pass‑Thru applications to help you with any technical setup questions
  • Key Registration and Immobilizer Support: Using NASTF Vehicle Security Professional credentials
Bestseller No. 6
Latest Version ECUs Programmer SM2Pro J2534VCI Read Write 67IN1 Dongle Suiatble for Efficient ECUs Programming Durable Diagnostic Tool Plastic ECUs Programmer Vehicle Repair Tool Engine Diagnostic
  • Stay up-to-date with thelatest firmware and support of the SM2Pro J2534VCI ECUs programmer, ensuring reliable perform and optimalresults.
  • The SM2Pro J2534VCI ECUs programmer is a trustedtool for professional technicians, offering comprehensive functionality and easy integration into your workflows.
  • The SM2Pro J2534VCI ECUs programmer offersadvanced functionality for efficient and precise ECUs programming.
  • With its 67IN1 without dongle & OBDcompatibility, the SM2Pro J2534VCI ECUs programmer provides a versatilesolution for read and write operations.
  • Experienceseamless ECUs programming with the SM2Pro J2534VCI, designed to streamlines the read and write processes for enhanced efficiency.

Last update on 2024-04-17 / Affiliate links / Images from Amazon Product Advertising API

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