2017-2018 & 2020 Jaguar XE Recall H349 Missing Welds May Weaken Rear Rail Assembly

April 8, 2021 NHTSA CAMPAIGN NUMBER: 21V248000

Missing Welds May Weaken Rear Rail Assembly

The weakened rear rail assembly may allow the rear bumper beam to detach when the vehicle is being towed or the tow-bar assembly to detach when towing a trailer. Either of these scenarios can increase the risk of a crash.

NHTSA Campaign Number: 21V248

Manufacturer Jaguar Land Rover North America, LLC

Components STRUCTURE

Potential Number of Units Affected 3

Summary

Jaguar Land Rover North America, LLC (Jaguar) is recalling certain 2017-2018 and 2020 Jaguar XE vehicles that received a replacement rear rail assembly as part of a service repair. Missing spot welds may weaken the structural strength of the rear rail assembly.

Remedy

Jaguar will notify owners, and dealers will replace the rear rail assembly, free of charge. Owner letters were mailed May 7, 2021. Owners may contact Jaguar customer service at 1-800-452-4827. Jaguar's number for this recall is H349.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check if your Jaguar has a Recall

NOTIFICATION OF SAFETY RECALL H349

Jaguar Land Rover North America, LLC has informed the National Highway Traffic Safety Administration (NHTSA) of its intent to perform a Recall on certain 2017, 2018, and 2020 model year Jaguar XE vehicles imported into the United States market. Information relating to this Recall will be posted on the National Highway Traffic Safety Administration website.

United States Federal regulations require that retailers must be notified within a reasonable time after the manufacturer decides that a defect that relates to motor vehicle safety or a noncompliance exists.

United States Federal law requires retailers to complete any outstanding Recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a retailer could result in a civil penalty of up to $22,723.00 per vehicle.

This Aftersales Bulletin serves as notification to all Land Rover retailers in the United States and Federalized Territories that any affected new vehicles may not be sold and delivered for customer use until the Recall repair is completed.

DESCRIPTION OF ISSUE

An issue has been identified on certain Jaguar vehicles within the listed Affected Vehicle Range where one or both of the rear rail assemblies (rear longitudinal armatures) installed as part of an aftermarket repair may not have the specified structural strength due to a number of spot welds being missed during service part manufacture.

AFFECTED VEHICLE RANGE

A total of vehicles three (3) are potentially involved in the USA and Federalized Territories.

EFFECT ON VEHICLE OPERATION

Vehicles in this condition are at risk of the rear bumper beam detaching during vehicle recovery or, in a situation where the vehicle is towing a trailer, the tow-bar assembly could detach and control of the trailer will be lost.

This could increase the risk of a vehicle crash and personal injury to people in the surrounding area.

SERVICE PROGRAM / REWORK ACTION

Owners will be notified by mail and instructed to take their vehicle to an authorized retailer who will correct the affected vehicles with replacement parts installed in line with aftermarket welding standards. There will be no charge to owners for this action under this Program.

Unsold vehicles will have this done as part of the Pre-Delivery Inspection (PDI) process and before vehicle handover to the customer.

OWNER NOTIFICATION

Owner notification is expected to occur on or before May 28, 2021.

ACTION TO BE TAKEN

Use the Jaguar Land Rover claims submission system to make sure that the vehicle is affected by this Program prior to undertaking any rework action.

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the rework action.

Jaguar Land Rover North America, LLC recommends that affected sales demonstrator and loaner vehicles are repaired before use and that used vehicles are repaired before sale. Retailers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open recall to the applicable customers.

A Technical Bulletin will be published once repair instructions are finalized and any required parts have been procured.

Thank you for your cooperation in this matter. Jaguar Land Rover North America apologizes for any inconvenience this may cause.

SAFETY RECALL H349 (NHTSA 21V-248) - REAR

SIDE MEMBER ASSEMBLY MISSING SPOT WELDS

Jaguar Land Rover North America, LLC has informed the National Highway Traffic Safety Administration (NHTSA) of its intent to perform a Recall on certain 2017, 2018, and 2020 model year Jaguar XE vehicles imported into the United States market. Information relating to this Recall will be posted on the National Highway Traffic Safety Administration website.

United States Federal regulations require that retailers must be notified within a reasonable time after the manufacturer decides that a defect that relates to motor vehicle safety or a noncompliance exists.

United States Federal law requires retailers to complete any outstanding Recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a retailer could result in a maximum civil penalty of up to $22,992.00 per violation and $114,954,525.00 for a related series of violations.

This Aftersales Bulletin serves as notification to all Land Rover retailers in the United States and Federalized Territories that any affected new vehicles may not be sold and delivered for customer use until the Recall repair is completed.

NOTE: this bulletin updates Aftersales Bulletin NAS21.04.010.

DESCRIPTION OF ISSUE

An issue has been identified on certain Jaguar vehicles within the listed Affected Vehicle Range where one or both of the rear rail assemblies (rear longitudinal armatures) installed as part of an aftermarket repair may not have the specified structural strength due to a number of spot welds being missed during service part manufacture.

AFFECTED VEHICLE RANGE

A total of vehicles three (3) are potentially involved in the USA and Federal Territories.

EFFECT ON VEHICLE OPERATION 

Vehicles in this condition are at risk of the rear bumper armature detaching during vehicle recovery or, in a situation where the vehicle is towing a trailer, the towbar assembly could detach and control of the trailer will be lost.

This could increase the risk of a vehicle crash and personal injury to people in the surrounding area.

SERVICE PROGRAM / REWORK ACTION

Owners will be notified by mail and instructed to take their vehicle to an authorized Jaguar retailer who will correct the affected vehicles with replacement parts installed in line with aftermarket welding standards. There will be no charge to owners for this action under this Program.

OWNER NOTIFICATION

Owner notification is expected to occur on or before May 28, 2021.

ACTION TO BE TAKEN

Use the Jaguar Land Rover claims submission system to make sure that t he vehicle is affected by this Program prior to undertaking any rework action.

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the rework action. Affected vehicles already in the hands of customers should be updated at the next available opportunity.

Jaguar Land Rover North America recommends that affected sales demonstrator and loaner vehicles are repaired before use and that used vehicles are repaired before sale. Retailers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open recall to the applicable customers.

Refer to Technical Bulletin H349NAS, SAFETV RECALL: Rear Side Member Assembly Missing Spot Welds, for detailed repair instructions.

PARTS

NOTE: use the Vehicle Identification Number {VIN) and the Electronic Parts Catalog (EPC) to confirm part number(s) necessary to perform repairs.

TOOLS

Refer to t he Technical Bullet in referenced above for any required special tools.

WARRANTY

NOTE: use the Jaguar Land Rover claims submission system to make sure that a vehicle is affected by this program prior to undertaking any rework action.

At the time of confirming a booking for vehicle repair, make sure that all out standing Recall and Service Actions are identified to make sure t he correct parts are available and adequate workshop t ime is allocated for repairs to be completed in one visit.

Warranty claims must be submitted quoting the Program Code together with the relevant Option Code. The SRO and parts information listed have been included for information only. The Option Code(s) t hat allows for the drive in/drive out allowance may only be claimed if the vehicle is brought into the workshop for this action alone to be undertaken.

Repair procedures are under cons ant review and therefore times/ prices are subject to change; those quoted here must be taken as guidance only. Use TOPlx to obtain the latest repair time.

Warranty claims must be submitted for payment within 30 calendar days of completion of the repair.

CUSTOMER REIMBURSEMENT FOR PREVIOUS REPAIRS

If a customer has indicated t hat they have already paid for this concern as a normal retail repair (vehicle out side normal warranty period), a copy of the repair invoice must be produced as proof of the repair. The retailer must directly reimburse the customer and a claim for recovery of this cost by using t he related damage procedure.

Claims for related damages can only be made once the Recall claim has been paid and accepted. Only vehicles eligible for this Program are included in t his process. Only one claim per vehicle for related damages will be accepted. Only repairs performed using approved Jaguar Land Rover parts are eligible for reimbursement.

Submit claims quoting Program Code 'H349' and by clicking the Related Damage radio button on the claim submission screen. Use Option Code 'X' and enter the cost to be reimbursed against the Sundry Code of 'ZZZ999'.
All costs are to be entered in local currency.

A copy of the invoice must be appended to t he repair order for Warranty Audit purposes. Enter a brief comment in the 'Technician Comments' field on the claim to itemize and explain t he charges.

TECHNICAL Q & A: SAFETY RECALL H349

Main Message: an issue has been identified on certain Jaguar vehicles within the listed Affected Vehicle Range where one or both of the rear rail assemblies (rear longitudinal armatures) installed as part of an aftermarket repair may not have the specified structural strength due to a number of spot welds being missed during service part manufacture.

H349NAS1

TECHNICAL BULLETIN

04 MAY 2021

SECTION:

100-00

SUBJECT/CONCERN:

SAFETY RECALL: Rear Side Member Assembly Missing Spot Welds

AFFECTED VEHICLE RANGE:

MARKETS:

USA

CONDITION SUMMARY:

SITUATION:

An issue has been identified on certain Jaguar vehicles within the listed Affected Vehicle Range where one or both of the rear rail assemblies (rear longitudinal armatures) installed as part of an aftermarket repair may not have the specified structural strength due to a number of spot welds being missed during service part manufacture.

Vehicles in this condition are at risk of the rear bumper armature detaching during vehicle recovery or, in a situation where the vehicle is towing a trailer, the tow-bar assembly could detach and control of the trailer will be lost. This could increase the risk of a vehicle crash and personal injury to people in the surrounding area.

ACTION:

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the procedure(s) detailed in this Technical Bulletin. Unsold vehicles should have this performed as part of the Pre-Delivery Inspection (PDI) process but must have it completed prior to vehicle handover to the customer.

Affected vehicles already in the hands of customers should be updated at the next available opportunity.

PARTS INFORMATION:

NOTE:

Use the Vehicle Identification Number (VIN) and the Electronic Parts Catalogue (EPC) to confirm part number(s) necessary to perform repairs.

WARRANTY INFORMATION:

Use the Jaguar Land Rover claims submission system to make sure that a vehicle is eligible for this program prior to undertaking any rework action.

At the time of confirming a booking for vehicle repair, make sure that all open Recall and Service Actions are identified to make sure the correct parts are available and adequate workshop time is allocated for repairs to be completed at one visit.

Warranty claims must be submitted quoting the Program Code and the relevant Option Code; this will result in payment of the stated time. The SRO and parts information is included for information only. The Option Code(s) that allows for the drive in/drive out allowance may only be claimed if the vehicle is brought back into the workshop for this action alone to be undertaken.

Repair procedures are under constant review and therefore times/prices are subject to change; those quoted here must be taken as guidance only. Use TOPlx to obtain the latest repair time.

Warranty claims must be submitted or payment within 30 calendar days of completion of the repair.

Normal Warranty policies and procedures apply.

CUSTOMER REIMBURSEMENT PROCESS:

If a customer has indicated that they have already paid for this concern as a normal retail repair (vehicle
outside warranty period), a copy of the repair invoice must be produced as proof of the repair. The
retailer must directly reimburse the customer and a claim for recovery of this cost should be made using
the related damage procedure.

Claims for related damages may only be made when this bulletin has been paid/accepted.

Submit claims quoting Program Code 'H349' and by clicking the Related Damage radio button on the claim submission screen. Use Option Code 'X' and enter the cost to be reimbursed against the Sundry Code of 'ZZZ999'. All costs are to be entered in local currency.

A copy of the invoice must be appended to the repair order for Warranty Audit purposes. Enter a brief comment in the 'Technician Comments' field on the claim to itemize and explain the charges.

Only vehicles eligible for Recall Action H349 are included in this process. Only one claim per vehicle for related damages will be accepted.

SERVICE INSTRUCTION:

NOTES:

• SAJAL4FXXJCP30006: complete this Service Instruction for the rear bumper RIGHT mounting.

• SAJAJ4FX7LCP62811: complete this Service Instruction for the rear bumper LEFT mounting.

• SAJAR4BG1HA977182: complete this Service Instruction for the rear bumper RIGHT AND LEFT mountings.

• This Service Instruction must be completed by a Jaguar Land Rover-approved bodyshop.

• Some variation in the illustrations may occur, but the essential information is always correct.

• Some components are shown removed for clarity.

1.

Access the rear bumper mounting (see TOPlx Workshop Manual section 501-30: Rear End Sheet Metal Repairs - Removal and Installation - Rear Bumper Mounting - Complete Removal Steps 1-11).

2.

Remove the 4 spot welds shown highlighted in the illustration.

3.

Remove the 4 spot welds shown highlighted in the illustration.

Use a suitable size drill bit to drill through the rear side member from the outside to access the spot welds on the inside wall of the rear side member.

4.

Carefully separate the joints and remove and discard the rear bumper mounting.

5.

Drill 2, 10 mm holes through the bottom of the rear side rail in the positions shown in the
illustration.

6.

Drill 4, 10 mm holes through both sides of the rear side member in the positions shown in the illustration.

Use a suitable size drill bit to drill through the rear side member from the outside to access the spot welds on the inside wall of the rear side member.

7.

Install the new rear bumper mounting (see TOPlx Workshop Manual section 501-30: Rear End Sheet Metal Repairs - Removal and Installation - Rear Bumper Mounting - Complete Installation Steps).

IMPORTANT SAFETY RECALL

This notice applies to your vehicle,

May 07, 2021

SAFETY RECALL H349: Rear Side Member Assembly Missing Spot Welds

Vehicle Affected: Jaguar XE

Model Year: 2017-2018; 2020

National Highway Traffic Safety Administration (NHTSA) Recall Number: 21V-248

Dear Jaguar XE Owner:

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Jaguar has decided that a defect which relates to motor vehicle safety exists in certain 2017-2018 and 2020 model year Jaguar XE vehicles.

Your vehicle is included in this Recall action.

What is the concern?

Jaguar Land Rover has found that one or both of the rear rail assemblies (rear longitudinal armatures) installed as part of a service repair may not have enough structural strength due to a number of spot welds being missed during service part manufacture.

Vehicles in this condition are at risk of the rear bumper armature detaching if the vehicle is towed, or, in a situation where the vehicle is towing a trailer, the towbar assembly could detach and control of the trailer will be lost.

This could increase the risk of a vehicle crash and personal injury to people in the surrounding area.

What will Jaguar and your authorized Jaguar Retailer do?

Jaguar is carrying out a recall of the vehicles mentioned above to correct your vehicle with replacement parts installed in line with correct welding standards. There will be no charge for this repair under this program.

What should you do?

Please contact your preferred authorized Jaguar retailer and provide them with your Vehicle Identification Number (VIN) and request a service date to complete the work required under Program Code 'H349'.

Attention Leasing Agencies: If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten (10) days.

How long will it take?

The work will be carried out as quickly and efficiently as possible in order to minimize inconvenience to customers and is expected to take approximately 4.5 hours, although your retailer may need your vehicle for a longer time. Your retailer can provide you with a better estimate of the overall time for the service visit.

What if I have previously paid for this concern?

If you have already paid for this concern before the date of this letter, Jaguar is offering a refund. To qualify for a refund, please provide your authorized Jaguar retailer with the original paid receipt.

To avoid delays, please do not send the receipt to Jaguar Land Rover North America.

Moved or no longer own this Jaguar vehicle?

If you are no longer the owner of this vehicle, Jaguar would greatly appreciate the name and address of the new owner, using the Information Change Form enclosed.

What should you do if you have further questions?

If you have any questions or concerns, please contact the Service Manager at your authorized Jaguar retailer for assistance. If you have any queries or concerns that your retailer cannot address, please contact the Jaguar Customer Relationship Center at 1-800-4JAGUAR (1800-452-4877).

You may also contact us by email using the following address: [email protected]. Please include your full name, address, and VIN of your vehicle in your email.

If you have the need to contact Jaguar by mail, please use the following address:

Jaguar Land Rover North America, LLC
ATTN: Customer Relationship
Center 100 Jaguar Land Rover Way
Mahwah, NJ 07495

If after having attempted to take advantage of this recall you believe you have not been able to have your vehicle remedied without charge and within a reasonable amount of time, you may submit a complaint to the:

Administrator
National Highway Traffic Safety Administration
1200 New Jersey Ave., S.E.,
Washington, D.C., 20590

or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to

http://www.safercar.gov.

Jaguar appreciates your confidence in our product and wish to do everything we can to retain that confidence. We recognize this service visit may be an inconvenience to you. Jaguar, in cooperation with your authorized Jaguar retailer, will strive to minimize any inconvenience to you caused by this program.

Sincerely,

Thomas Giese

Director, Technical Services - MA-43
Customer Service

573.6 (c) (6) - Chronology of Events (Recall H349)

A Product Safety and Compliance Committee (PSCC) Investigation was opened on February 09, 2021, following an analysis by the critical concerns team into the manufacture of rear rail assembly for service repair vehicles. The PSCC directed an engineering team to investigate the issue to discover possible causes and to determine the scope of vehicles which may be affected.

During February and March 2021, the engineering team continually reported back to the PSCC their findings. The team confirmed during the low volume manufacture of rear rail assembly for use as service repair parts, a number of spot welds used to join the components together were missing.

The team found during a reorganization of the low volume manufacturing cell, incorrect machine codes were used to program the automated process for the manufacture of the aftermarket specification rear rail assembly. This incorrect programming led to a number of spot welds not being completed on the assembly during a defined time period. Engineering confirmed components with missing spot welds do not meet the structural integrity for that component.

The engineering team introduced a quarantine notice to contain all parts manufactured during this time period. The sales and supply data for the rear rail assemblies was reviewed to identify, if any, vehicles had received the affected service parts. This revealed that the affected incorrectly manufactured parts had been used to repair a small number of vehicles in the field.

On March 23, 2021 the engineering team advised the PSCC they had defined all affected markets and had also been able to define individual vehicles that had received the incorrect rear rail service assemblies. The PSCC reviewed all the information and progressed the issue to the Recall Determination Committee (RDC).

The RDC reviewed the issue on April 01, 2021 and concluded that the issue represented an unreasonable risk to safety and that a voluntary safety recall be conducted.

There have been no reported accidents, injuries or fires as a result of this concern.

3 Affected Products

Vehicle

8 Associated Documents

Defect Notice 573 Report

RCLRPT-21V248-4632.PDF 500.268KB

Chronology

RMISC-21V248-8666.pdf 44.175KB

Recall Acknowledgement

RCAK-21V248-9969.pdf 645.6KB

Manufacturer Notices(to Dealers,etc) - NOTIFICATION OF SAFETY RECALL H349

RCMN-21V248-2424.pdf 140.151KB

Manufacturer Notices(to Dealers,etc) - SAFETY RECALL H349 (NHTSA 21V248) - REAR SIDE MEMBER ASSEMBLY MISSING SPOT WELDS

RCMN-21V248-5093.pdf 1379.053KB

Remedy Instructions and TSB

RCRIT-21V248-4164.pdf 1110.434KB

ISSUED Owner Notification Letter(Part 577)

RCONL-21V248-1247.pdf 330.056KB

Recall Quarterly Report #1, 2021-2

RCLQRT-21V248-7014.PDF 211.148KB

Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V248&docType=RCL

For the most up to date documents from NHTSA for this Recall, click the lick above

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