Recall N607 – Loss of Electrical Power from Loose Ground Stud – 2020-2021 Land Rover Discovery

SEOCONTENT-START

573.6 (c) (6) – Chronology of Events (Recall N607) (continued)
The following Electronic Product Quality Reports (EPQRs) formed part of the investigation
and determination of this campaign:
EPQR ID Brand Model Line Date Received
9195285 Land Rover Discovery / L462 07‐Sep‐20
9195353 Land Rover Discovery / L462 10‐Sep‐20
9195442 Land Rover Discovery / L462 15‐Sep‐20
9195490 Land Rover Discovery / L462 18‐Sep‐20
9195491 Land Rover Discovery / L462 18‐Sep‐20
9195525 Land Rover Discovery / L462 22‐Sep‐20
9195547 Land Rover Discovery / L462 23‐Sep‐20
9195646 Land Rover Discovery / L462 29‐Sep‐20
9195795 Land Rover Discovery / L462 09‐Oct‐20
9195927 Land Rover Discovery / L462 19‐Oct‐20
9196042 Land Rover Discovery / L462 26‐Oct‐20
9196046 Land Rover Discovery / L462 26‐Oct‐20
9196066 Land Rover Discovery / L462 27‐Oct‐20
9196185 Land Rover Discovery / L462 03‐Nov‐20
9196245 Land Rover Discovery / L462 05‐Nov‐20
9196674 Land Rover Discovery / L462 02‐Dec‐20
9196963 Land Rover Discovery / L462 22‐Dec‐20
9196966 Land Rover Discovery / L462 22‐Dec‐20
9196976 Land Rover Discovery / L462 22‐Dec‐20
9197623 Land Rover Discovery / L462 03‐Feb‐21
9198681 Land Rover Discovery / L462 01‐Apr‐21
9199219 Land Rover Discovery / L462 10‐May‐21
9199325 Land Rover Discovery / L462 17‐May‐21
9199329 Land Rover Discovery / L462 17‐May‐21
9199331 Land Rover Discovery / L462 17‐May‐21
9199731 Land Rover Discovery / L462 08‐Jun‐21
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N607 RECALL – N598 RECALL
CAMPAIGN LAUNCH STATUS
SAFETY RECALL N607
AFFECTED MODELS
20-21MY Discovery. Extension of the
existing N400 recall VIN range to add a
further set of vehicles up to new end
VIN SALRA2BUXM2453142
VOLUME AFFECTED 1383 USA 83 CAN
REPAIR
The battery cable ground stud may be
loose in the body and needs to be
replaced. Insufficient ground contact
may lead to intermittent operation of
electrical equipment and unexpected
engine shutdown. A new 6mm ground
stud is to be installed above the existing
location.
REPAIR TIME 0.2 hrs + Drive in/out
CAMPAIGN LAUNCH Target by July 14th 2021
Notes
Retailer notification bulletins
NAS21.07.001 (CAN and
NAS21.07.002(USA) were published
July 1st ,2021
Repair process will be the same as for
N400 recall 28
SAFETY RECALL N598 REAR LAMPS MAY NOT OPERATE
AFFECTED MODELS 20-21MY Defender X model fitted with
‘smoked’ rear lamps
VOLUME AFFECTED 2785 USA 274 CAN
REPAIR
Should an intense light source shine
directly on the rear of an affected
vehicle at a certain angle, the stop, turn
signal and/or tail lamp may experience
an over-voltage event, and cease to
function. Both rear lamp assemblies will
be replaced to rectify this.
REPAIR TIME c 1.7 hrs + DIDO
TARGET CAMPAIGN LAUNCH TBC
Notes
A new design of lamp has been
approved and the supplier is
commencing manufacture. Supply
restrictions for semi conductors will
increase lead times with recall launch
quantities of lamps currently not
expected in market before late August.
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N607NAS1
TECHNICAL BULLETIN
15 JUL 2021
© Jaguar Land Rover North America, LLC
NOTE: The information in Technical Bulletins is intended for use by trained, professionalTechnicians with the knowledge, tools, and equipment required to do the job properly andsafely. It informs these Technicians of conditions that may occur on some vehicles, or providesinformation that could assist in proper vehicle service. The procedures should not beperformed by ‘do-it-yourselfers’. If you are not a Retailer, do not assume that a conditiondescribed affects your vehicle. Contact an authorized Land Rover service facility to determinewhether this bulletin applies to a specific vehicle.
100-00
SECTION:
SAFETY RECALL: Startup Battery Ground Stud – Insufficient Ground Contact
SUBJECT/CONCERN:
MODEL:
MODEL YEAR:
VIN:
Discovery (LR)
2020-2021
427521-453141
AFFECTED VEHICLE RANGE:
CANADA, USA
MARKETS:
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NOTE:
To make sure the correct clamp load is achieved when installing the new ground stud,only the mandatory special tool ground stud repair kits listed below can be used forthe N607 repair.
Special Tool Ground Stud Repair Kits
•
JLR-MRPK4075
•
JLR-MRPK4081
SITUATION:
A potential issue has been identified on certain Land Rover vehicles within the listed AffectedVehicle Range where, due to insufficient contact of the battery ground stud to the chassis,the vehicle may exhibit various electrical faults. The vehicle could cut out while in motion,may lose all electrical power and lighting without warning to the driver. and could lead to anincreased risk of an accident.
ACTION:
Retailers are required to HOLD affected new vehicles that are within your control and refrainfrom releasing the vehicles for new vehicle sale pending completion of the procedure(s)detailed in this Technical Bulletin. Unsold vehicles should have this performed as part of the
Pre-Delivery Inspection (PDI)
process but must have it completed prior to vehicle handover tothe customer.
Affected vehicles already in the hands of customers should be updated at the next availableopportunity.
CONDITION SUMMARY:
SPECIAL TOOLS
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DESCRIPTION
PART NUMBER
QUANTITY
M6 Ground stud
LR149837
1
DESCRIPTION
SRO
TIME
Ground stud – Renew
05.10.20
0.2
Drive in/drive out
02.02.02
0.2
NOTES:
Repair procedures are under constant review, and therefore times are subject tochange; those quoted here must be taken as guidance only. Always refer to TOPIxto obtain the latest repair time.
The option that contains the drive in/drive out allowance may only be claimed whenthe vehicle has been brought back into the workshop for this action alone to beundertaken.
Warranty claims should be submitted quoting Program Code N607 with the relevant OptionCode from the table below. As Option Codes are used there is no requirement for you toenter SROs or parts, these are included for information only.
PROGRAM CODE
OPTION
DESCRIPTION
SRO
TIME
PART NUMBER
QTY
N607
A
Ground stud – Renew
05.10.20
0.2
LR149837
1
N607
B
Ground stud – Renew
Drive in/drive out
05.10.20
02.02.02
0.2
0.2
LR149837
1
PARTS INFORMATION
SROS
WARRANTY INFORMATION
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Warranty claims should be submitted in accordance with the current
Jaguar Land Rover (JLR)
Global Warranty Compliance and Procedures Manual, and its amendments, unless statedotherwise in this bulletin.
If a customer has indicated that they have already paid for this concern as a normal retailrepair (vehicle outside warranty period), a copy of the repair invoice must be produced asproof of the repair. The retailer must directly reimburse the customer and a claim for recoveryof this cost should be made using the related damage procedure.
Claims for related damages can only be made when this bulletin has been paid/accepted.
Claims should be submitted quoting Program Code N607 and by clicking the ‘RelatedDamage’ radio button on the claim submission screen. The warranty claim should besubmitted using Option Code X as detailed in the table shown below and entering the costto be reimbursed against the Sundry Code of ‘ZZZ999’. All costs should be entered in localcurrency.
PROGRAMCODE
OPTION
DESCRIPTION
SRO
TIME
SUNDRY ITEMCODE
VALUE
N607
X
Reimbursement toowner
N/A
N/A
ZZZ999
Retailerentered
A copy of the invoice must be attached to the repair order for Warranty Audit purposes.
A brief comment should be entered in the ‘Technician Comments’ field on the claim toitemize and explain the charges.
Only vehicles eligible for Recall Action N607 are included in this process. Only one claim pervehicle for related damages will be accepted.
CUSTOMER REIMBURSEMENT PROCESS
NOTES:
Some variation in the illustrations may occur, but the essential information is alwayscorrect.
Some components are shown removed for clarity.
SERVICE INSTRUCTION
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Open the tailgate. 1.
Remove the right loadspace trim panel (see TOPIx Workshop Manual section 501-05:Interior Trim and Ornamentation – Removal and Installation – Right Loadspace TrimPanel).
2.
Disconnect the startup battery ground cable (see TOPIx Workshop Manual section414-00: Battery and Charging System – General Information – Specifications).
3.
Remove the startup battery ground cable from the body ground stud (G4D178).
4.

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NOTE:
Only mandatory special tool numbers
JLR-MRPK4075
or
JLR-MRPK4081
should be used to install a new ground stud.
Install a new body ground stud (LR149837) 50 mm above the existing ground stud(G4D178) (see TOPIx Workshop Manual section 501-25A: Body Repairs GeneralInformation – General Procedures – Body Earth Stud Repair).
5.

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Using 2 pairs of suitable pliers, carefully straighten the startup battery ground cablelocating tab, making sure the eyelet is held securely so the surface remains levelwhile the locating tab is straightened.
6.

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NOTE:
Make sure the surface of the startup battery ground cable eyelet is flat priorto installation.
Install the startup battery ground cable to the new body ground stud.
Torque:
8 Nm
7.

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NOTE:
Make sure the battery terminal is in the correct position.
Connect the startup battery ground cable (see TOPIx Workshop Manual section 414-00: Battery and Charging System – General Information – Specifications).
8.
Install the right loadspace trim panel (see TOPIx Workshop Manual section 501-05:Interior Trim and Ornamentation – Removal and Installation – Right Loadspace TrimPanel).
9.
Close the tailgate. 10.

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SAFETY RECALL N607 (NHTSA 21V-457) –
STARTUP BATTERY GROUND STUD –
INSUFFICIENT GROUND CONTACT
NAS21.07.015 RECALL USA AFTERSALES BULLETIN
JULY 15, 2021
Jaguar Land Rover North America, LLC
100 Jaguar Land Rover Way
Mahwah, NJ 07495
Jaguar Land Rover North America, LLC has informed the National Highway Traffic Safety Administration (NHTSA) of its intent to perform a Safety Recall on certain Land Rover vehicles imported into the United States market. Information relating to this Recall will be posted on the National Highway Traffic Safety Administration website.
United States Federal regulations require that retailers must be notified within a reasonable time after the manufacturer decides that a defect that relates to motor vehicle safety or a noncompliance exists.
United States Federal law requires retailers to complete any outstanding Recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a retailer could result in a maximum civil penalty of up to $22,992.00 per violation and $114,954,525.00 for a related series of violations.
This Aftersales Bulletin serves as notification to all Land Rover retailers in the United States and Federalized Territories that any affected new vehicles may not be sold and delivered for customer use until the Recall repair is completed.
NOTE: this bulletin updates Aftersales Bulletin NAS21.07.002.
DESCRIPTION OF DEFECT
An issue has been identified on certain Land Rover vehicles within the listed Affected Vehicle Range where, due to insufficient contact of the battery ground stud to the chassis, the vehicle may exhibit various electrical faults. The vehicle could cut out while in motion and may lose all electrical power.
AFFECTED VEHICLE RANGE
A total of 1,383 vehicles are potentially involved in the USA and Federalized Territories.
Discovery Model Year: ………….. 2020-2021 VIN: ………………………… SALRU2RV3L2427521-SALRT2RV7L2446236 …………………………………. SALRT4RU1M2446804-SALRT4RU3M2453141
Visit the British Brands Sales Suite (BBSS) website for a list of affected vehicles at your retailer.
EFFECT ON VEHICLE OPERATION
Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of a crash.
SERVICE PROGRAM / REWORK ACTION
Owners will be notified by mail and instructed to take their vehicle to an authorized Land Rover retailer who will update the vehicle software to the correct specification. There will be no charge to owners for this action under this Program.
Unsold vehicles must have this done as part of the Pre-Delivery Inspection (PDI) process and/or before vehicle handover to the customer.
OWNER NOTIFICATION
Owners will be notified by mail and instructed to take their vehicle to an authorized retailer who will replace the ground stud with an aftermarket specification part. There will be no charge to owners for this action under this Program.
Unsold vehicles must have this done as part of the Pre-Delivery Inspection (PDI) process and/or before vehicle handover to the customer.
OWNER NOTIFICATION
Owner notification is expected to occur on or before August 13, 2021.
ACTION TO BE TAKEN
Check the Jaguar Land Rover claims submission system to ensure that the vehicle is affected by this Program prior to undertaking any rework action.
Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the rework action. Affected vehicles already in the hands of customers should be updated at the next available opportunity.
Jaguar Land Rover North America, LLC recommends that affected sales demonstrator and loaner vehicles are repaired before use and that used vehicles are repaired before sale. Retailers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open recall to the applicable customers.
Refer to Technical Bulletin N607NAS, SAFETY RECALL: Startup Battery Ground Stud – Insufficient Ground Contact, for detailed repair instructions.
PARTS
NOTE: only order the expected percentage demand of parts identified.
Use the Vehicle Identification Number (VIN) and the Electronic Parts Catalog (EPC) to confirm part number(s) necessary to perform repairs. DESCRIPTION PART NUMBER QUANTITY EXPECTED PERCENTAGE DEMAND
Ground stud
LR149837
1
100
TOOLS
Refer to Technical Bulletin noted above for any required tools.
WARRANTY
NOTE: use the Jaguar Land Rover claims submission system to make sure that a vehicle is affected by this program prior to undertaking any rework action.
At the time of confirming a booking for vehicle repair, make sure that all outstanding Recall and Service Actions are identified to make sure the correct parts are available and adequate workshop time is allocated for repairs to be completed at one visit.
Warranty claims must be submitted quoting the Program Code together with the relevant Option Code. The SRO and parts information is included for information only. The Option Code(s) that allows for the drive in/drive out allowance can only be claimed if the vehicle is brought back into the workshop for this action alone to be undertaken.
Repair procedures are under constant review and therefore times / prices are subject to change; those quoted here must be taken as guidance only. Use TOPIx to obtain the latest repair time.
Warranty claims must be submitted for payment within 30 calendar days of completion of the repair. PROGRAM CODE OPTION CODE DESCRIPTION SRO TIME (HOURS) PART QUANTITY
N607
A
Ground stud – Renew
05.10.20
0.2
LR149837
1 N607 B Ground stud – Renew Drive in/drive out 05.10.20 02.02.02 0.2 0.2 LR149837 – 1 –
Normal Warranty policies and procedures apply.
CUSTOMER REIMBURSEMENT FOR PREVIOUS REPAIRS
If a customer has indicated that they have already paid for this concern as a normal retail repair (vehicle outside normal warranty period), a copy of the repair invoice must be produced as proof of the repair. The retailer must directly reimburse the customer and a claim for recovery of this cost by using the related damage procedure.
Claims for related damages can only be made once the Recall claim has been paid and accepted. Only vehicles eligible for this Program are included in this process. Only one claim per vehicle for related damages will be accepted. Only repairs performed using approved Jaguar Land Rover parts are eligible for reimbursement.
Submit claims quoting Program Code ‘N607’ and by clicking the Related Damage radio button on the claim submission screen. Use Option Code ‘X’ and enter the cost to be reimbursed against the Sundry Code of ‘ZZZ999’. All costs are to be entered in local currency.
A copy of the invoice must be appended to the repair order for Warranty Audit purposes. Enter a brief comment in the ‘Technician Comments’ field on the claim to itemize and explain the charges.
SAMPLE OWNER LETTER: SAFETY RECALL N607
IMPORTANT SAFETY RECALL
This notice applies to your vehicle SALXXXXXXXXXXXXXX
August 2021
SAFETY RECALL N607: Startup Battery Ground Stud – Insufficient Ground Contact
Vehicle Affected: Land Rover Discovery Model Year: 2020-2021
National Highway Traffic Safety Administration (NHTSA) Recall Number: 21V-457
Dear Land Rover Discovery Owner,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Land Rover has decided that a defect which relates to motor vehicle safety exists in certain 2020-2021 model year Land Rover Discovery vehicles.
Your vehicle is included in this Recall action.
What is the reason for this program?
An issue has been identified where, due to insufficient contact of the battery ground stud to the chassis, the vehicle may exhibit various electrical faults. The vehicle could cut out while in motion and may lose all electrical power.
Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of a crash.
What will Land Rover and your authorized Land Rover retailer do?
Land Rover is carrying out a recall of the vehicles mentioned above to renew the ground stud with a modified part. There will be no charge for this repair under this program.
What if I have previously paid for this concern?
If you have already paid for this concern before the date of this letter, Land Rover is offering a refund. To qualify for a refund, please provide your authorized Land Rover retailer with the original paid receipt.
To avoid delays, please do not send the receipt to Jaguar Land Rover North America.
What should you do?
Please contact your preferred authorized Land Rover retailer and provide them with your Vehicle Identification Number (VIN) and request a service date to complete the work required under Program Code ‘N607’.
Attention Leasing Agencies: if you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten days.
sample
How long will it take?
The work will be carried out as quickly and efficiently as possible to minimize inconvenience to customers and is expected to take approximately 30 minutes, although your retailer may need your vehicle for a longer time. Your retailer can provide you with a better estimate of the overall time for the service visit.
Moved or no longer own this Land Rover vehicle?
If you are no longer the owner of this vehicle, Land Rover would greatly appreciate the name and address of the new owner, using the Information Change Form enclosed.
What should you do if you have further questions?
If you have any questions or concerns regarding this Program, please contact the Service Manager at your authorized Land Rover retailer for assistance. If you have any queries or concerns that your local Retailer cannot address, please contact the Land Rover Customer Relationship Center at 1-800-637-6837, Option 9, and one of our representatives will be happy to assist you.
You may also contact us by email using the following address: lrweb2@jaguarlandrover.com. Please include your full name, address, and VIN of your vehicle in your email.
If you have the need to contact Land Rover by mail, please use the following address:
Jaguar Land Rover North America, LLC ATTN: Customer Relationship Center 100 Jaguar Land Rover Way Mahwah, NJ 07495
If after having attempted to take advantage of this recall you believe you have not been able to have your vehicle remedied without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C., 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.
Land Rover appreciates your confidence in our product and wish to do everything we can to retain that confidence. We recognize this service visit may be an inconvenience to you. Land Rover, in cooperation with your authorized Land Rover retailer, will strive to minimize any inconvenience to you caused by this program.
Sincerely,
Thomas Giese Director, Technical Services Customer Service Jaguar Land Rover North America, LLC
sample
TECHNICAL Q & A: SAFETY RECALL N607
Main Message: due to insufficient contact of the start-up battery ground/earth stud to the chassis, the vehicle may exhibit various electrical faults including failure to start and cut out while in motion with total loss of electrical power.
Vehicle cut out while in motion coupled with loss of exterior lighting without warning could lead to an increased risk of a crash.
Q1
Who do I contact if a member of the press contacts me about this recall?
A
Please ensure Press enquiries are referred to the Jaguar Land Rover North America Press Office to the attention of:
Stuart Schorr Vice President, Communications & Public Affairs Jaguar Land Rover North America, LLC
sschorr@jaguarlandrover.com Office: +1-201-760-8561 Cell: +1-201-739-2964
Q2
Why is Jaguar Land Rover recalling certain Land Rover vehicles?
A
Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of a crash especially during the hours of darkness.
Q3
Can you tell me more about what is wrong with the vehicles?
A
Insufficient contact of the startup battery ground stud located in the loadspace may cause various electrical faults in the vehicle. These electrical faults may lead to the vehicle non-start, cutting out while in motion and loss of all electrical power. Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of a crash.
Q4
How would the customer become aware of potentially having this concern?
A
Customer may notice various electrical faults and warning lights in the Instrument Panel Cluster (IPC).
Q5
Does this concern affect vehicle safety?
A
Yes, vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of a crash.
Q6
Has Jaguar Land Rover Limited received many complaints?
A
Yes, Jaguar Land Rover has received several complaints.
Q7
Have there been any accidents or injuries?
A
Jaguar Land Rover has received one report of a crash. There are no reports of injuries or fires as a result of this concern
Q8
How was the condition discovered?
A
An investigation was opened after reports of cut-out and electrical failure were received on vehicle post the cut-off Vehicle Identification Number (VIN) for a prior similar issue covered by Safety Recall N400.
Q9
How long has Jaguar Land Rover known about this problem?
A
The investigation into the cut-out condition for vehicles manufactured after the N400 cut-off points started on May 4, 2021.
Q10
Is the defect leading you to any concerns regarding the reliability of a system, which is supposed to be designed and engineered for the passengers’ safety? What type of measures are you planning to take?
A
We have no concerns with the overall reliability of the vehicle. Jaguar Land Rover carefully monitors field data to ensure that any matters relating to safety and compliance are rigorously investigated.
Q11
What has Jaguar Land Rover done in production?
A
These vehicles will receive a redesigned ground stud in production.
Q12
What will an authorized Land Rover retailer do to the vehicles?
A
An authorized Land Rover retailer will renew the ground stud with a bespoke aftermarket specification part.
Q13
Which vehicles are affected by this recall?
A
Certain 2020-2021 model year Discovery vehicles within the VIN ranges listed below and manufactured from September 15, 2020 to February 16, 2021 are affected:
– SALRU2RV3L2427521-SALRT2RV7L2446236
– SALRT4RU1M2446804-SALRT4RU3M2453141
Q14
Are other Jaguar Land Rover models affected by these actions?
A
No other models, other than those listed on this document, are known to be affected by this condition.
Q15
Are parts available to rework vehicles?
A
Yes, the necessary parts are available for authorized Land Rover retailers to conduct this repair.
Q16
How much will the recall cost Jaguar Land Rover?
A
Cost was not a factor in deciding to recall these vehicles.
Q17
How do I know if my vehicle is affected?
A
All owners of potentially affected vehicles will shortly receive a letter inviting them to contact an authorized Land Rover retailer for the work to be carried out.
Q18
How long does it take for the vehicle to be inspected and repaired?
A
The work will be carried out as quickly and efficiently as possible to minimize inconvenience to customers and is expected to take approximately 30 minutes. Due to retailer schedules, vehicles may be required for longer.
Q19
Can I continue to drive my vehicle safely until it has been recalled?
A
Customers are advised to contact an authorized Land Rover retailer should they have any concerns regarding their vehicles.
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