N400 – Loss of Electrical Power from Loose Ground Stud – 2019-2020 Land Rover Discovery

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November 10, 2020 NHTSA CAMPAIGN NUMBER: 20V694000

Loss of Electrical Power from Loose Ground Stud

If the vehicle shuts down or loses exterior lighting while driving there could be an increased risk of a crash.

 

NHTSA Campaign Number: 20V694

Manufacturer JaguareBay Land RovereBay North America, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 11,084

 

Summary

JaguareBay Land RovereBay North America, LLC (Land RovereBay) is recalling certain 2019-2020 Discovery vehicles. A loose contact between the battery ground stud and the chassis may result in various electrical faults, possibly causing a loss of electrical power or the vehicle to shut down while driving.

 

Remedy

Land RovereBay will notify owners, and dealers will replace the ground stud, free of charge. The recall began December 17, 2020. Owners may contact Land RovereBay customer service at 1-800-369-1000. Land RovereBay’s number for this recall is N400.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Land Rover has a Recall

 


DESCRIPTION OF DEFECT

An issue has been identified on certain Land RovereBay vehicles listed within the Affected Vehicle Range where, due to insufficient contact of the battery ground stud to the chassis, the vehicle may exhibit various electrical faults. The vehicle could cut out while in motion and may lose all electrical power.

 

AFFECTED VEHICLE RANGE

Discovery
Model Year: …………….. 2019-2020
VIN: …………………………… SALRR2RV6K2400085-SALRG2RV9K2414715
……………………………………. SALRT2RV6L2414734-SALRR2RV1L2443301

A total of 11,084 vehicles are potentially involved in the USA and Federalized Territories. Visit the British Brands Sales Suite (BBSS) website for a list of affected vehicles at your retailer.

 

EFFECT ON VEHICLE OPERATION

Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of an accident.

 

SERVICE PROGRAM / REWORK ACTION

Owners will be notified by mail and instructed to take their vehicle to an authorized Land RovereBay retailer who will replace the ground stud with a modified part.

There will be no charge to owners for this action.

 

OWNER NOTIFICATION

Owner notification is expected to occur on or before the week of January 8, 2021.

 

ACTION TO BE TAKEN

Use the JaguareBay Land RovereBay claims submission system to make sure that the vehicle is affected by this Program prior to undertaking any rework action.

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the rework action. Affected vehicles already in the hands of customers should be updated at the next available opportunity.

JaguareBay Land RovereBay North America, LLC recommends that affected sales demonstrator and loaner vehicles are repaired before use and that used vehicles are repaired before sale. Retailers who choose to proceed against this recommendation, where legally permitted, must clearly and conspicuously disclose the open recall to the applicable customers.

Refer to Technical Bulletin N400NAS, SAFETY RECALL: Startup Battery Ground Stud – Insufficient Ground Contact, for detailed repair instructions.

 


TECHNICAL Q & A: SAFETY RECALL N400

Main Message: An issue has been identified on a limited number of model year Land RovereBay vehicles where, due to insufficient contact of the startup battery ground stud to the chassis, the vehicle may exhibit various electrical faults including failure to start, cut out while in motion with loss of electrical power. Vehicle cut out while in motion coupled with loss of exterior lighting without warning could lead to an increased risk of an accident.

 

Q1 Who do I contact if a member of the press contacts me about this recall?

Please ensure Press enquiries are referred to the JaguareBay Land RovereBay North America Press Office to the attention of:

Stuart Schorr
Vice President, Communications & Public Affairs
JaguareBay Land RovereBay North America, LLC
sschorr@jaguarlandrover.com
Office: +1-201-760-8561
Cell: +1-201-739-2964

 

Q2 Why is JaguareBay Land RovereBay recalling certain Land RovereBay vehicles?

Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of an accident especially during the hours of darkness.

 

Q3 Can you tell me more about what is wrong with the vehicles?

Insufficient contact of the startup battery ground stud located in the loadspace may cause various electrical faults in the vehicle. These electrical faults may lead to the vehicle non-start, cutting out while in motion and loss of all electrical power. Vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of an accident.

 

Q4 How would the customer become aware of potentially having this concern?

Customer may notice various electrical faults and warning lights in the Instrument Panel Cluster (IPC).

 

Q5 Does this concern affect vehicle safety?

Yes, vehicle cut out while in motion and loss of exterior lighting without warning to the driver could lead to an increased risk of an accident.

 

Q6 Has JaguareBay Land RovereBay Limited received many complaints?

Yes, JaguareBay Land RovereBay has received several complaints.

 

Q7 Have there been any accidents or injuries?

JaguareBay Land RovereBay has received one report of an accident. There are no reports of injuries or fires as a result of this concern

 

Q8 How was the condition discovered?

An investigation was opened following increasing number of reports of vehicle cut out while at highway speed.

 

Q9 How long has JaguareBay Land RovereBay known about this problem?

The vehicle cut out condition started being investigated in April 2020.

 

Q10 Is the defect leading you to any concerns regarding the reliability of a system, which is supposed to be designed and engineered for the passengers’ safety? What type of measures are you planning to take?

We have no concerns with the overall reliability of the vehicle. JaguareBay Land RovereBay carefully monitors field data to ensure that any matters relating to safety and compliance are rigorously investigated.

 

Q11 What has JaguareBay Land RovereBay done in production?

These vehicles will receive a redesigned ground stud in production.

 

Q12 What will an authorized Land RovereBay retailer do to the vehicles?

An authorized Land RovereBay retailer will renew the ground stud with a modified part.

 

Q13 Which vehicles are affected by this recall?

Discovery vehicles manufactured from November 09, 2018 to August 27, 2020.
Model Year: ……………. 2019-2020
VIN Range: ……………… SALRR2RV6K2400085-SALRG2RV9K2414715
……………………………………. SALRT2RV6L2414734-SALRR2RV1L2443301

 

Q14 Are other JaguareBay Land RovereBay models affected by these actions?

No other models, other than those listed on this document, are known to be affected by this condition.

 

Q15 Are parts available to rework vehicles?

Yes, the necessary parts are available for authorized Land RovereBay retailers to conduct this repair.

 

Q16 How much will the recall cost JaguareBay Land RovereBay?

Cost was not a factor in deciding to recall these vehicles.

 

Q17 How do I know if my vehicle is affected?

All owners of potentially affected vehicles will shortly receive a letter inviting them to contact an authorized Land RovereBay retailer for the work to be carried out.

 

Q18 How long does it take for the vehicle to be inspected and repaired?

The work will be carried out as quickly and efficiently as possible to minimize inconvenience to customers and is expected to take approximately 30 minutes. Due to retailer schedules, vehicles may be required for longer.

 

Q19 Can I continue to drive my vehicle safely until it has been recalled?

Customers are advised to contact an authorized Land RovereBay retailer should they have any concerns regarding their vehicles.

 


SECTION:

414-01

 

SUBJECT/CONCERN:

SAFETY RECALL: Startup Battery Ground Stud – Insufficient Ground Contact

 

AFFECTED VEHICLE RANGE:

MODEL:MODEL YEAR:VIN:
Discovery (LR)2019-2020400085-443301

 

MARKETS:

CANADA, USA

 

CONDITION SUMMARY:

SITUATION:

A potential issue has been identified on certain Land RovereBay vehicles within the listed Affected Vehicle Range where, due to insufficient contact of the battery ground stud to the chassis, the vehicle may exhibit various electrical faults. The vehicle could cut out while in motion, may lose all electrical power and lighting without warning to the driver. and could lead to an increased risk of an accident.

 

ACTION:

Retailers are required to HOLD affected new vehicles that are within your control and refrain from releasing the vehicles for new vehicle sale pending completion of the procedure(s) detailed in this Technical Bulletin. Unsold vehicles should have this performed as part of the Pre-Delivery Inspection (PDI) process but must have it completed prior to vehicle handover to the customer.

Affected vehicles already in the hands of customers should be updated at the next available opportunity.

 

PARTS:

DESCRIPTIONPART NUMBERQUANTITY
M6 Ground studLR1498371

 

SPECIAL TOOLS:

The following special tool(s) is required:

  • JLR-MRPK4075 OR
  • JLR-MRPK4081

Refer to the TOPIx Workshop Manual/Workshop Procedure for any additional required special tools.

 

SERVICE INSTRUCTION:

NOTES:

◾ mandatory special tool JLR-MRPK4075 or JLR-MRPK4081 must be used to install a new ground stud.

◾ Some variation in the illustrations may occur, but the essential information is always correct.

◾ Some components are shown removed for clarity.

 

1.

Open the tailgate.

 

2.

Remove the right loadspace trim panel (see TOPIx Workshop Manual section 501-05: Interior Trim and Ornamentation – Removal and Installation – Right Loadspace Trim Panel).

 

3.

Disconnect the startup battery ground cable (see TOPIx Workshop Manual section 414-00: Battery and Charging System – General Information – Specifications).

 

4.

Remove the startup battery ground cable from the body ground stud (G4D178).

 

5.

NOTE:

Special tool JLR-MRPK4075 or JLR-MRPK4081 MUST be used to install a new ground stud.

Use special tool JLR-MRPK4075 or JLR-MRPK4081to install a new body ground stud (LR149837) 50 mm above the existing ground stud (see TOPIx Workshop Manual section 501-25A: Body Repairs General Information – General Procedures – Body Earth Stud Repair).

 

6.

Use 2 pairs of suitable pliers to carefully straighten the startup battery ground cable locating tab, making sure the eyelet is held securely so the surface remains level while the locating tab is straightened.

 

7.

NOTE:

The surface of the startup battery ground cable eyelet MUST be flat prior to installation.

Install the startup battery ground cable to the new body ground stud.

◾ Torque: 8 Nm

 

8.

NOTE:

Make sure the battery terminal is in the correct position.

Connect the startup battery ground cable (see TOPIx Workshop Manual section 414-00: Battery and Charging System – General Information – Specifications).

 

9.

Install the right loadspace trim panel (see TOPIx Workshop Manual section 501-05: Interior Trim and Ornamentation – Removal and Installation – Right Loadspace Trim Panel).

 

10.

Close the tailgate.

 


573.6 (c) (6) – Chronology of Events for N400:

 

A Product Safety and Compliance Committee (PSCC) Investigation was opened on April 21, 2020, following an investigation into increased claim rates for vehicle cut out while at highway speed by the Global Critical Concerns team (GCCT).

 

During May and June 2020, the PSCC directed the engineering team to review the manufacturing processes and controls relating to the battery ground stud at the Nitra vehicle assembly plant and compare this to the processes employed at the Solihull vehicle assembly plant. The COVID-19 Pandemic caused some difficulty in conducting the investigation.

 

The engineering team reported their initial findings to the PSCC on June 23, 2020, where a review of the manufacturing processes was completed. Based on the field evidence, the investigation narrowed its scope to focus on vehicles manufactured at the Nitra vehicle assembly plant. The engineering team was also instructed to engage with the supplier of the related body panel to review its manufacturing data, quality controls, quality history for this part and associated assembly processes.

 

Through July and August 2020, the engineering team continually reported back to the PSCC to ensure the prescribed actions for this investigation were being completed by engineering and the supplier, to review analysis into the possible causes of the condition and to validate the scope of affected vehicles.

 

In late September 2020, the engineering team reported back to the PSCC they were unable to determine the origin of the condition and confirmed that all lines of technical investigation had been exhausted. The PSCC requested the engineering team to review the details and identify any areas which warrant more detailed investigations and the determine if this condition was related to seasonality, market unique conditions, unique production periods or any other factors and report to PSCC the full scope of affected vehicles.

 

The PSCC again reviewed the concern on October 27, 2020 where detailed data analysis was reviewed and the scope of the issue finalized and agreed. The PSCC progressed the issue to the Recall Determination Committee (RDC).

 

The RDC reviewed the issue on November 03, 2020 and concluded that it represented an unreasonable risk to safety and a voluntarily safety recall be conducted.

 

There has been one reported accident in the USA as a result of this concern.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
LAND ROVEReBayDISCOVERY2019-2020

 


14 Associated Documents

Manufacturer Notices(to Dealers,etc)- Recall Campaign Initial Notification Retrofit Information Labels MY2019 177 (A-Class)

RCMN-20V694-9689.pdf 198.839KB

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Manufacturer Notices(to Dealers,etc)- NOTIFICATION OF SAFETY RECALL N400 (NHTSA 20V-694)

RCMN-20V694-4339.pdf 127.462KB

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Recall Acknowledgement

RCAK-20V694-6535.pdf 244.824KB

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Defect Notice 573 Report

RCLRPT-20V694-3611.PDF 213.557KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V694-0974.pdf 291.26KB

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Remedy Instructions and TSB

RCRIT-20V694-2277.pdf 197.446KB

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Chronology

RMISC-20V694-4280.pdf 34.378KB

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Miscellaneous Document – Campaign Launch Status – N400 RECALL – BATTERY GROUND STUD – 19 & 20MY DISCOVERY

RMISC-20V694-3044.pdf 84.95KB

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Recall 573 Report – Amendment 1

RCLRPT-20V694-5826.PDF 213.564KB

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Remedy Instructions and TSB

RCRIT-20V694-2948.pdf 308.245KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V694-3509.PDF 211.153KB

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Miscellaneous Document – CAMPAIGN LAUNCH STATUS – N400 RECALL – BATTERY GROUND STUD – 19 & 20MY DISCOVERY

RMISC-20V694-6956.pdf 41.436KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V694-1179.PDF 211.251KB

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Recall Quarterly Report #3, 2021-2

RCLQRT-20V694-3916.PDF 211.345KB

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