N678 – Seat Belt May Not Lock – 2016-2017 Land Rover Range Rover & Range Rover Sport

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April 5, 2022 NHTSA CAMPAIGN NUMBER: 22V219000

Seat Belt May Not Lock/FMVSS 209 & 208

During hard braking before a crash, the seat belt emergency locking retractor may not lock as intended, increasing the risk of injury.

 

NHTSA Campaign Number: 22V219

Manufacturer JaguareBay Land RovereBay North America, LLC

Components SEAT BELTS

Potential Number of Units Affected 14,812

 

Summary

JaguareBay Land RovereBay North America, LLC (Land RovereBay) is recalling certain 2016-2017 Range Rover and Range Rover Sport vehicles. The driver’s seat belt emergency locking retractor may not lock as intended. As such, these vehicles fail to comply with the requirements of the Federal Motor Vehicle Safety Standard (FMVSS) numbers 209, “Seat Belt Assemblies” and 208, “Occupant Crash Protection.”

 

Remedy

Dealers will inspect and replace the seat belt assembly, as necessary, free of charge. Owner notification letters were mailed July 29, 2022. Owners may contact Land RovereBay customer service at 1-800-637-6837. Land RovereBay’s number for this recall is N678. This recall replaces NHTSA recall number 19V-350. Vehicles previously inspected under recall 19V-350 that did not receive a replacement seat belt assembly will need to have this new recall remedy performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Land Rover has a Recall

 


N678

573.6 (c) (7) – Test results and other information that the manufacturer considered in determining the existence of the noncompliance

Autoliv notified on JaguareBay Land RovereBay November 2, 2016 advising that another customer of theirs submitted a 49 CFR 573 Report to NHTSA which stated that the ELR in the driver’s safety belt assembly may not have been produced to specification. They advised that the component concerned was also supplied to JaguareBay Land RovereBay. Autoliv advised that a seat belt retractor car-sensitive sensor (CS Sensor) concern could impair proper triggering of the Emergency Locking Retractor (ELR)’s vehicle sensitive mechanism.

JaguareBay Land RovereBay opened a Product Safety and Compliance Committee (PSCC) investigation that was reviewed at the PSCC meeting on November 15, 2016.

Autoliv informed JaguareBay Land RovereBay that the other OEM (BMW) had submitted on October 13, 2016, a 49 CFR 573 Report which stated that the Emergency Locking Retractor (ELR) in the driver’s safety belt assembly may not have been produced to specification. Autoliv had identified through testing and analysis to support this submission that JaguareBay Land RovereBay components may be affected.

The Autoliv investigation identified that during initial analysis of the returned part a potential concern with a subcomponent part of the seatbelt retractor commonly known as the carsensitive sensor (“CS Sensor”).  As a result, Autoliv and BMW commenced further analysis activities to assess and understand the nature of the reported issue.

The CS Sensor is manufactured and supplied by an Autoliv sub supplier and is assembled into the seatbelt retractor.  Focused analysis on the CS Sensor indicated that a deviation in the injection molding manufacturing process at the sub supplier may have occurred which could impair proper triggering of the Emergency Locking Retractor (ELR)’s vehicle sensitive mechanism.  The investigation into this possible manufacturer deviation that could result in the CS Sensor lever and housing to be out of tolerance and cause an interference.

JaguareBay Land RovereBay supplied eight parts to Autoliv for testing and analysis and on November 25, 2016, Autoliv issued a test report to JaguareBay Land RovereBay which reflected that 1 out of the 8 parts tested exhibited noncompliance to FMVSS 209 S4.3(j)(2).

Additionally, Autoliv performed a high level technical review/comparison of the BMW parts to the JaguareBay Land RovereBay parts.  Autoliv has determined that the parts supplied to JaguareBay Land RovereBay contain the same combination of components which appear to be the major influencing parts on the condition seen in the BMW parts.

This issue was reviewed at JaguareBay Land RovereBay’s Recall Determination Committee (RDC) on December 1, 2016 where it was acknowledged that this matter is a non-compliance to the requirements of FMVSS 209 but inconsequential to vehicle safety such that a Petition for Decision of Inconsequential Noncompliance in accordance with the provisions of Part 556 be filed. The RDC agreed that the performance requirements of FMVSS 208 were met.

On May 2, 2019 JaguareBay Land RovereBay North America, LLC received NHTSA’s response to the petition submitted on December 23, 2016.   In this response, NHTSA denied the petition for inconsequential non-compliance and requested JaguareBay Land RovereBay conduct a recall.

There have been no reported accidents, injuries or fires as a result of this concern.

Reviews of published service communications completed in early 2022 revealed an error in the inspection instructions which after investigation with the component supplier were determined to require termination of recall N333 (NHTSA 19V350) and the launch of a replacement recall. The decision was made at the RDC on 29th March 2022.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
LAND ROVEReBayRANGE ROVER2016-2017
LAND ROVEReBayRANGE ROVER SPORT2016-2017

 


14 Associated Documents

Recall 573 Report – April 8, 2022

RCLRPT-22V219-3293.PDF 216.289KB

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Noncompliance Notice 573 Report

RCLRPT-22V219-5763.PDF 216.274KB

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N678 Recall Noncompliance Determination Chronology

RMISC-22V219-9597.pdf 79.404KB

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Recall Acknowledgement

RCAK-22V219-9514.pdf 707.078KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V219-8145.pdf 86.414KB

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Campaign Launch Status: N678 SAFETY RECALL – DRIVER SAFETY BELT ELR OPERATION

RMISC-22V219-9890.pdf 47.441KB

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CAMPAIGN LAUNCH STATUS

RMISC-22V219-1948.pdf 47.743KB

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Campaign Launch Status

RMISC-22V219-9493.pdf 71.79KB

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Remedy Instructions and TSB

RCRIT-22V219-4653.pdf 709.668KB

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Campaign Launch Status

RMISC-22V219-9626.pdf 48.049KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V219-6318.pdf 269.953KB

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Presentation Slide

RMISC-22V219-2210.pdf 80.363KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V219-9713.PDF 211.153KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V219-4117.PDF 211.259KB

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Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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